ap0020t0011b

Maintenance service

Typ ap · téma 00.20 · verze 0110 · 2009-11-18

Platí pro: MODEL NMB613.355 /455 /485

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 0 Celkový › 00 Celkové vozidlo › 00.20 Údržba, systémy údržby (FSS, ASSYST) — Řada 613 (modely 355, 455, 485)

EinPAS 10 Servis › 10.30 Údržba › 10.30.30 Údržba — Řada 613 (modely 355, 455, 485)

AP00.20-T-0011B

Maintenance service

10.11.09

MODEL NMB613.355 /455 /485

Bus O 350

BM [model designation] 613.355/455/485

Maintenance service

T00.00-0002-01

Maintenance

V2 Adjust valve clearance
at 1st, 3rd, 5th, 7th, etc. general maintenance

Z2 Additional operations at every 2nd maintenance service

J1 Maintenance operations once a year

J2 Maintenance operations every 2 years

J3 Maintenance jobs every 3 years

If no intermediate inspection is being carried out at the same time, the work should be carried out

Chassis no. : __________________________________ Order number: _________________________________

Kilometer reading: _________________________________ Vehicle license no.: _________________________________ Date: ___________

Confirm carrying out the work by signature. Technician: ________________________________________________________

Check by customer service adviser

Condition on receipt

OK not OK

Check vehicle for damage to paintwork, corrosion and accident damage

Date of tachograph inspection

Oil service

completed

Oil change

Engine - oil and filter change

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Carry out yes no

See confirmations in maintenance booklet

AP18.00-T-0101A

Z2

Manual transmission

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Transmissions 711.5, 714.1

Carry out yes no

See confirmations in maintenance booklet

Transmission 714.668/690,

Transmission 714.691 with code (G61) Electropneumatic power shift (EPS),

Carry out yes no

See confirmations in maintenance booklet

AP26.00-T-2601A

Z2

Rear axle

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Rear axle 745.990/996

Carry out yes no

See confirmations in maintenance booklet

Rear axle 745.8/997

Carry out yes no

See confirmations in maintenance booklet

AP35.00-T-3501B

Voith retarder

(including heat exchanger)

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Model 613.355 with transmission 714.668 with code (B10) Voith Retarder R115 (integrated)

Model 613.355 /455 /485 with transmission 714.690 /691 with CODE (B10) Voith Retarder R115 (integrated)

Carry out yes no

See confirmations in maintenance booklet

AP43.30-T-4301A

J3

Oil in refrigerant compressor

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Also replace oil at 1st maintenance service

Carry out yes no

With code (HA4) Konvekta air conditioning with roof heater and timer

AP83.55-T-8302BA

Model 613.455 with engine 446.938 with code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater
Model 613.455 with ENGINE 446.938 with code (HKE) Konvekta ACX 642 air conditioning without roof heater

AP83.55-T-8302BAS

Maintenance

Function test

Driving brake and parking brake

AP42.00-T-4255B

Signaling system, indicator lamps

AP54.00-T-5451A

Door and reversing system

AP72.40-T-7250A

Headlamps, exterior lamps

AP82.10-T-8251BA

Windscreen wipers, washer system, headlamp cleaning system

AP82.35-T-8252A

Air conditioning:

Heating, ventilation, heater booster

AP83.00-T-8351B

Check for leaks and check condition

Look for chafing marks and check routing

All major assemblies:

Engine, transmission, retarder, rear axle, steering, steering pump

AP00.20-T-0050A

All pipes and hoses,

ABS sensor cable

AP00.20-T-0051A

Container, hydraulic equipment,

Damper, steering damper,

covers, boots, protective caps

AP00.20-T-0052A

Intake manifold between air filter and engine

AP09.00-T-0953A

J1

Cooling and heating system:

Status test of radiator, lines and hoses in the engine or transmission area

AP20.00-T-2050BA

Exhaust system

AP49.00-T-4950A

Units - clean outside of breather

AP00.20-T-0030A

Check and correct fluid level

In the event of fluid loss not caused by consumption: Determine and eliminate cause, subject to separate repair order.

Cooling system of engine
Check corrosion protection and antifreeze protection, correct if necessary

______°C

Correct subject to a separate repair order.

AP20.00-T-2010A

Batteries

AP54.10-T-5410A

Windshield washer system

AP82.35-T-8210A

Z2

Power steering

AP46.00-T-4611A

J1

Air conditioning system - check refrigerant level

Model 613.355/455/485 except code (HA4) Konvekta air conditioning with roof heater and timer

Model 613.455 except code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater

Model 613.455 except code (HKE) Konvekta ACX 642 air conditioning without roof heater

AP83.30-T-8312A

Air conditioning system - check refrigerant level

With code (HA4) Konvekta air conditioning with roof heater and timer

AP83.30-T-8312BA

Model 613.455 with code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater

Model 613.455 with code (HKE) Konvekta ACX 642 air conditioning without roof heater

AP83.30-T-8312BAS

Lubricating work

Lubrication points

Grease gun:

Steering knuckle, propeller shaft

Grease (loose), oil (can):

Joints, levers, fork ends

AP00.20-T-0020A

Z2

Bearing of shifter shaft

Transmissions 711.5, 714.1?

Transmission 714.6

AP26.60-T-2620A

Z2

Engine control:

Bearings of control lever on substructure

Except code (CZ3) Central lubrication produced by Vogel, liquid grease

AP30.10-T-3021A

Z2

Steering idler arm

AP46.40-T-4620A

Engine:

Replace fuel filter (content of 0.5 l for each filter)

AP47.20-T-0780A

Z2

Replace fuel filter (content of 1 l for each filter)

AP47.20-T-0780A

Combination air filter:

Clean dust receptacle

AP09.10-T-0930B

Air filter with paper insert:

Check for contamination (maintenance indicator), clean according to findings or replace.

Replace paper insert after cleaning three times, at the latest every 2 years

Paper insert replaced

yes no

AP09.10-T-0951A

V-belt: Check condition and retension if necessary

2nd generator

AP13.20-T-1350A

Check poly-V belt for wear and damage

AP13.22-T-1351A

Z2

Check valve clearance, set if necessary

AP05.30-T-0560B

Z2

Fuel prefilter:

Clean filter element

AP47.20-T-0730A

Drain fuel prefilter

Only on fuel prefilters with water separator

Fuel prefilter with water separator: replace filter element

Model 613.455 with engine 446.938

AP47.20-T-0783BB

Z2

Engine brake: Check condition and adjustment

AP14.15-T-1450B

Z2

Engine control:

Lubricate and check function and condition of engine control system joints

AP30.10-T-3022A

Z2

Adjust linkage

Adjust linkage

AR30.10-T-1010C

J1

Engine mounts:

Adjust

AP22.10-T-2260A

J3

Replace coolant

Observe composition of coolant.

AP20.00-T-2080BA

Chassis and body

Check radiator, additional radiator, additional oil cooler and charge air cooler for external contamination and clean if necessary

AP20.00-T-2051BA

Clutch:

Check lining thickness on wear indicator

Transmissions 711.5, 714.1

Transmission 714.6

AP25.20-T-2550A

Propeller shaft

Check joints and collapsible sections for play and wear

AP41.10-T-4150B

Rear axle with steel axle housing: Adjust adjustment screw using sliding block

Rear axle 745.8

AP35.30-T-3560A

Z2

Rear axle with cast iron axle housing: Adjust adjustment screw using sliding block

Rear axle 745.8

AP35.30-T-3560A

Tire inflation pressure:

Check, correct if necessary,

including spare tire

AP40.15-T-4060A

Compressed-air reservoir:

Drain condensation

AP42.60-T-4390A

Air conditioning:

Replace dust filter for heater and/or ventilation

Model 613.355/455/485 except code (HA4) Konvekta air conditioning with roof heater and timer

Model 613.455 except code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater

Model 613.455 except code (HKE) Konvekta ACX 642 air conditioning without roof heater

AP83.00-T-8381A

Air conditioning:

Replace recirculated air filter

AP83.10-T-8383A

Check trailer hitch:

Function, play and attachment

Brake system:

Check brake lining thickness

Residual brake lining thickness:

left front right front

left rear right rear

AP42.10-T-4253B

J1

Automatic brake adjuster:

Check wheel brake cylinder release travel

Rear axle 745.8/ 9

AP42.10-T-4291A

J1

Checking condition of steering mechanism

AP46.00-T-4650A

J1

Headlamps: Check setting and adjust if necessary

AP82.10-T-8260A

Z2

Electrical system:

Starter, alternator, batteries, ground connections

Check cables for chafing marks and loose connections, tighten if necessary

AP15.18-T-1570A

Z2

Compressed-air drier - replacing granulate cartridges

Carry out yes no

See confirmations in maintenance booklet

AP42.60-T-4381BA

J1

Batteries:

Clean cable connections at battery posts, retighten and grease;

Check and tighten ground connection

AP54.10-T-5430A

Air conditioning:

Check oil level in refrigerant compressor

Model 613.355/455/485 except code (HA4) Konvekta air conditioning with roof heater and timer

Model 613.455 except code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater

Model 613.455 except code (HKE) Konvekta ACX 642 air conditioning without roof heater

AP83.55-T-8311A

With code (HA4) Konvekta air conditioning with roof heater and timer

AP83.55-T-8311BA

Model 613.455 with ENGINE 446.938 with code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater

Model 613.455 with ENGINE 446.938 with code (HKE) Konvekta ACX 642 air conditioning without roof heater

AP83.55-T-8311BAS

J1

Air conditioning:

Cleaning passenger compartment air filter

Model 613.355/455/485 except code (HA4) Konvekta air conditioning with roof heater and timer

Model 613.455 except code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater

Model 613.455 except code (HKE) Konvekta ACX 642 air conditioning without roof heater

AP83.30-T-8334A

Air conditioning:

Air conditioning maintenance

With code (HA4) Konvekta air conditioning with roof heater and timer

AP83.00-T-1000BA

Model 613.455 with code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater

AP83.00-T-1000BAS

Model 613.455 with code (HKE) Konvekta ACX 642 air conditioning without roof heater

AP83.00-T-1000BAE

J1

Smoke alarm (lavatory) - replace battery

With ARGUS smoke alarm, contact the
Merten company

AP86.10-T-8682A

J2

Front axle wheel hubs:

Replace grease and check tapered roller bearings

Carry out yes no

See confirmations in maintenance booklet

AP33.20-T-3350BA

J2

Rear axle wheel hubs:

Replace grease and check tapered roller bearings

On rear axle 745.9

Carry out yes no

See confirmations in maintenance booklet

On rear axle 745.8

Carry out yes no

See confirmations in maintenance booklet

AP35.20-T-3550B

J3

Underfloor cavity preservation

J3

Clutch operation:

Replace brake fluid

AP25.20-T-2981B

Check bolts and nuts for tight seating

Tighten if necessary.

Z2

Chassis and body:

Front axle:

- Control arm attachments

- Control arm plate

- Supporting strut levers

- Supporting struts

- Damper mounts

- Damper

- Stabilizer

Rear axle

- Control arm attachments on substructure

- Stabilizer

Rear axle 745.9

Rear axle 745.8

AP00.20-T-0071B

Retighten bolts and nuts, observe tightening torque

Z2

Chassis and body:

Rear axle

- Trailing arm to spring support

Rear axle 745.9, 746.2

Rear axle 745.8

AP00.20-T-0073A

Z2

Chassis and body:

Rear axle

- Spring support

Rear axle 745.9

Rear axle 745.8

AP00.20-T-0073A

Rear axle 746.2

Remove/install rear axle spring bracket

AR32.22-T-2050BA

Wheels

AP40.10-T-4070A

Final inspection

Test drive or test stand

Pay attention to road safety:

Check brakes, steering, tires, illumination and signaling system.

Mercedes-Benz Türk AŞ

After Sales Service M/AST

Satış Sonrası Hizmetleri M/AST

Odkazované dokumenty