Replace coolant

AP20.00-W-2080A

Replace coolant

03.08.2016

Engine	457.9 in model 374.6, 375.4, 940, 942, 943, 944
Engine	541.9 in model 930, 932, 933, 934, 950.0/1/2/3, 952.0/1/2/3, 953.1/3, 954.0/1/2
Engine	542.9 in model 930, 932, 934
	except code KMKL (Additional radiator)
Engine	542.9 in model 950.0/1/2, 952.0/1/2/3, 954.0/1/2
Engine	900.9 in model 375.1, 970, 972, 975, 976
Engine	902.9 in model 375.15, 970, 972, 974, 975, 976
Engine	902.9 in model 375.3, 950.5/6, 952.5/6, 953.6, 954.5, 957.5/6
Engine	904.9 in model 375.1, 970, 972, 975, 976
Engine	906.9 in model 374.5, 375.3, 950.5/6, 952.5/6, 953.6, 954.5, 957
Engine	906.9 in model 970, 972, 974, 975, 976
Engine	924.9 in model 970, 972, 974, 975, 976
Engine	925.9 in model 970, 972, 974
Engine	926.9 in model 950.5/6, 952.5/6, 953.6, 954.5, 957.38/5/6

Modification notes

01.08.2016

Kühlmittel

BF20.00-N-1001-01B

 Danger !	Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.	Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
 Danger !	Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Notes on coolant		AH20.00-N-2080-01A
1	Inspect cooling and heating system for leaks and proper condition before replacing the coolant		AP20.00-W-2050A
2	Unscrew cap from filler neck on cooling system
3	Set temperature switch on heater operating unit, heater-air conditioning system or the automatic climate control to full heat output
4	Drain/fill in coolant	Except code BA1 (Voith retarder, performance optimized), or except code BA9 (Voith secondary retarder R 115)	AP20.00-W-2080-01A
		With code BA9 (Voith secondary retarder R 115), except model 957	AP20.00-W-2080-01B
		With code BA1 (Voith retarder, performance optimized), except model 957	AP20.00-W-2080-01C
		Model 957	AP20.00-W-2080-01D
		 The old coolant and the corrosion residues must be completely flushed out.
		 Engine 457.9Coolant drain screw to crankcase	*BA01.40-N-1005-01U
		 Engine 457.9Coolant drain plug to radiator	*BA20.20-N-1003-01E
		 Engine 457.9Coolant drain plug to retarder fitting	*BA20.20-N-1004-01E
		 Engine 541.9, 542.9Coolant drain plug to cylinder crankcase	*BA01.40-N-1001-01D
		 Engine 541.9, 542.9Coolant drain plug to radiator	*BA20.20-N-1001-01C
		 Engine 900.9, 902.9, 904.9, 906.9, 924.9, 925.9, 926.9Coolant drain plug to cylinder crankcase	*BA01.40-N-1004-01C
		 Engine 900.9, 902.9, 904.9, 906.9, 924.9, 925.9, 926.9Coolant drain plug to radiator	*BA20.20-N-1001-01D
		 Engine 902.9,904.9, 906.9, 925.9, 926.9Banjo bolt to radiator	*BA20.20-N-1002-01D
		 With code BA1 (Voith retarder, performance optimized)Coolant drain plug to heat exchanger	*BA43.30-N-1015-01E
		 Engine 457.9Coolant	*BF20.00-N-1001-01B
		 Engine 541.9Coolant	*BF20.00-N-1001-01B
		 Engine 542.9Coolant	*BF20.00-N-1001-01B
		 Engine 900.9, 902.9, 904.9, 906.9, 924.9, 925.9, 926.9Coolant	*BF20.00-N-1001-01C
		If there is severe contamination:
		
		Clean cooling system, subject to separate repair order.
5	Start engine and bleed cooling and heating system	 Allow engine to run at varying speeds for approx. 1 minute. When the engine is running the coolant level must be checked constantly, if necessary top up with coolant.
6	Turn off engine
7	Screw cap onto filler neck of cooling system

 Cylinder crankcase, timing case cover, end cover

Number	Designation			ENGINE 541.9, 542.9
BA01.40-N-1001-01D	Coolant drain plug to cylinder crankcase	M141.5	Nm	50

 Cylinder crankcase, timing case cover, end cover

Number	Designation		ENGINE 900.9, 902.9, 904.9, 906.9	ENGINE 924.9, 925.9, 926.9
BA01.40-N-1004-01C	Coolant drain plug to cylinder crankcase	Nm	30	30

 Crankcase, timing case cover, end cover

Number	Designation			Engine 457.9
BA01.40-N-1005-01U	Coolant drain screw to crankcase	M18x1.5	Nm	60

 Radiator, coolant hoses

Number	Designation		Engine 541.9, 542.9
BA20.20-N-1001-01C	Coolant drain plug to radiator	Nm	4

 Radiator, coolant hoses

Number	Designation		ENGINE 904.9, 906.9	ENGINE 924.9
BA20.20-N-1001-01D	Coolant drain plug to radiator	Nm	4	4

 Radiator, coolant hoses

Number	Designation		ENGINE 926.9	ENGINE 900.9
BA20.20-N-1001-01D	Coolant drain plug to radiator	Nm	4	4

 Radiator, coolant hoses

Number	Designation		ENGINE 902.9	ENGINE 925.9
BA20.20-N-1001-01D	Coolant drain plug to radiator	Nm	4	4

 Radiator, coolant hoses

Number	Designation		ENGINE 904.9, 906.9	ENGINE 926.9
BA20.20-N-1002-01D	Banjo bolt to radiator	Nm	2	2

 Radiator, coolant hoses

Number	Designation		ENGINE 902.9	ENGINE 925.9
BA20.20-N-1002-01D	Banjo bolt to radiator	Nm	2	2

 Radiator, coolant hoses

Number	Designation		Engine 457.9
BA20.20-N-1003-01E	Coolant drain plug to radiator	Nm	4

 Radiator, coolant hoses

Number	Designation		Engine 457.9
BA20.20-N-1004-01E	Coolant drain plug to retarder fitting	Nm	25

 Retarder

Number	Designation		Model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 958 with code BA1 (Voith retarder, performance optimised)
BA43.30-N-1015-01E	Coolant drain plug to heat exchanger	Nm	25