ap2000g2080u

Replace coolant

ประเภท ap · หัวข้อ 20.00 · เวอร์ชัน 0400 · 2014-03-06

ใช้กับ: ENGINE 934.97, 936.97 in MODEL 405

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กลุ่มฟังก์ชัน 1 Engine › 20 Engine cooling system › 20.00 General — ซีรีส์ 405 · ซีรีส์ 934 (รุ่น 97*) · ซีรีส์ 936 (รุ่น 97*)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — ซีรีส์ 405 · ซีรีส์ 934 (รุ่น 97*) · ซีรีส์ 936 (รุ่น 97*)

AP20.00-G-2080U

Replace coolant

28.2.14

ENGINE

934.97, 936.97 in MODEL 405

Modification notes

18.2.14

Document completely revised.

Replace coolant
Replace coolant

1

Cap

2

Coolant expansion reservoir

3

Cap

4

Radiator

5

Drain screw

6

Coolant pipe

7

Coolant hose

Pfeil A

Marking "6­cyl. with Allison MAX" (dotted marking)

G20.20-3256-71

G20.20-3247-71

Danger !

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Notes on coolant

AH20.00-N-2080-01A

1

Apply parking brake

2

Switch on ignition

3

Set heater control to warm and switch on blower

see owner's manual.

4

Tilt cab into repair position

AR60.80-G-0005B

5

Unscrew cap (1)

6

Unscrew drain screw (5) on engine radiator (4) and collect coolant in a container

The old coolant must be drained completely.
Legal provisions and local wastewater regulations must be observed for disposal.

7

Tighten drain screw (5)

Drain screw on engine radiator

*BA20.20-N-1004-02C

8

Detach coolant hose (7) from coolant pipe (6) and drain coolant from coolant hose (7)

The coolant in the coolant hose (7) has to be drained off so that the air can escape from the cooling circuit.

9

Attach coolant hose (7) to coolant pipe (6)

10

Add coolant up to "6­cyl. with Allison MAX" (arrow A) marking

Use only coolant of the specified composition.
The coolant expansion reservoir (2) on 4­cylinder and 6­cylinder engines must be filled to the "6­cyl. with Allison MAX" (arrow A) marking.

Coolant

*BF20.00-N-1001-01O

11

Lower cab

AR60.80-G-0005B

12

Switch on auxiliary water heater

Only with CODE D6N (Auxiliary water heater, cab and engine)

13

Start engine and allow to run for approx. 10 minutes

Top up any shortage in coolant with the engine running.

If the cab is not tilted, the coolant can be filled in through a funnel. For this, remove cap (3) and insert a funnel into the opening.

14

Tighten cap (1) and, if necessary, fit cap (3)

15

Heat up engine until the coolant thermostat opens

Heat coolant temperature up to approx. 85 °C.

Only with CODE D6N (Auxiliary water heater, cab and engine):
While heating up, switch on auxiliary water heater.

16

Turn off engine

17

Switch off auxiliary water heater

Only with CODE D6N (Auxiliary water heater, cab and engine)

18

Allow engine to cool down.

Cool coolant temperature to under 50 °C.

19

Check coolant level, correct if necessary

AP20.00-G-2010U

Engine radiator, coolant hoses and lines

Number

Designation

ENGINE 934.9, 936.9 in MODEL 405

BA20.20-N-1004-02C

Drain screw on engine radiator

Nm

4

Filling capacities for engine cooling system

Number

Designation

ENGINE 934.97 in MODEL 405

ENGINE 936.97 in MODEL 405

BF20.00-N-1001-01O

Coolant

Total filling capacity

Liter

30,0

34,0

Anticorrosion/antifreeze agent down to –37 °C

Liter

15,0

17,0

Anticorrosion/antifreeze agent down to –45 °C

Liter

16,5

18,7

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

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