W26.31-0002-09
1 | Rear section of transmission housing | 8 | End cover | 15 | Sun gear | ||
2 | Range group shift cylinder | 9 | Output flange | 16 | Planetary gear set with shift mechanism | ||
3 | Plug | 10 | Screw plug | 17 | Sealing ring | ||
4 | Housing cover | 11 | Spring | 18 | Pilot bushing | ||
5 | Shim | 12 | Catch bolt | B63 | Range sensor (SRA) (only with code GS2 (Gear control) or with code GS7 (Gear control II) with code BD9 (Telma retarder Focal F 3300)) | ||
6 | Oil pump | 13 | O-ring | ||||
7 | Seal | 14 | Retaining ring |
21 | Main shaft |
69 | Oil restrictor |
W26.50-1214-06
70 | Oil pipe |
71 | Retaining ring |
W26.50-1215-06
| Notes on self-locking nuts and bolts | ||
| Install | ||
1 | Assemble range group | ||
2 | Install pilot bushing (18) | ||
Internal extractor | |||
Counter stay | |||
3 | Install oil restrictor (69) on main shaft (21) | Only if no oil restrictor (69) is installed in the main shaft (21). | |
4 | Remove oil pipe (70) and retaining ring (71) from planet carrier | Only if an oil pipe (70) is installed in the planet carrier. | |
5 | Install sun gear (15) with circlip (14) | The chamfer on the internal toothing of the sun gear (15) must point towards the transmission and the flat side towards the circlip (14). | |
6 | Fit rear section of transmission housing (1) on transmission housing | Coat sealing surfaces with sealant. | |
Loctite 5203 sealant | |||
Drift | |||
7 | Tighten bolts around circumference of transmission housing | On vehicles with code BA9 (Voith secondary retarder R 115) or with code BA1 (Performance-optimized Voith retarder), two bolts and one nut in the retarder opening must also be tightened. Pay attention to different lengths of screw/bolts. | |
Transmission housing rear section to transmission housing center section, transmission 715.370/380/515/525 | |||
Transmission housing rear section to transmission housing center section, transmission 715.500/507/510/513/517/520/527/540/561/567/568 | |||
Box wrench bit | |||
8 | Install range sensor (SRA) (B63) | Only on vehicles with code GS2 (Gear control) or with code GS7 (Gear control II) and with code BD9 (Telma retarder Focal F 3300). | |
9 | Determine shim (5) for oil pump (6) | ||
Play of oil pump, transmission 715.370/380/515/525 | |||
Play of oil pump, transmission 715.500/507/510/513/517/520/ 527/540/561/567/568 | |||
10 | Install shim (5), oil pump (6) and valve element | ||
Note installed position of roll pin. | |||
11.1 | Install lock rod for interlock | Vehicles with code GS1 ("Manual" gearshift) or with code GS3 ("Hydraulic" gearshift) | |
11.2 | Insert catch bolt (12) with spring (11) and tighten screw plug (10) securely | Vehicles with code GS2 (Gear control) or with code GS7 (Gear control II) or with code GE3 (Mercedes PowerShift) or with code GE7 (Mercedes PowerShift 2) | |
Range group shift rod lock to transmission housing, transmission 715.500/507/510/513/517/520/527/540/561/567/568 with code GS2 (Gear control) or with code GS7 (Gear control II) | |||
Range group shift rod lock to transmission housing, transmission 715.370/380/515/525 with code (GE3) Mercedes PowerShift or with code (GE7) Mercedes PowerShift 2 | |||
12 | Install oil lines | Only on vehicles with code N55 (Transmission cooling). | |
Transmission cooling line to fitting, transmission 715.370/380/515/525 | |||
Transmission cooling line to fitting, transmission 715.500/507/510/513/517/520/527/540/561/567/568 | |||
13.1 | Install end cover (8) | Transmission without power takeoff | |
The shaft of the end cover (8) must engage in the oil pump (6). | |||
13.2 | Install power take-off | Transmission with PTO | |
Power take-off 121 | |||
Power take-off 123, 124 | |||
Power take-off 125-10b | |||
Power take-off 125-11b/2c | |||
Power take-off 125-11b/1c | |||
Power take-off 131 | |||
Repair instructions have not been prepared for transmission 715.517/527/567/568. | |||
14 | Install retarder | Applies to vehicles equipped with retarder only. | |
Model 375.4, 944 with code BA9 (Voith secondary retarder R 115) | |||
MODEL 930, 932, 933, 934, 950, 952, 953, 954 with CODE BA9 (Voith secondary retarder R 115) | |||
Model 930, 932, 933, 934, 940, 941, 942, 943, 944, 950, 952, 953, 954, 958 with code BA1 (Performance-optimized Voith retarder) | |||
15 | Connect propeller shaft | Bolt/nut, propeller shaft to flange connection | |
16 | Check transmission oil level, correct if necessary |
| |
Transmission with code G02 (Torque converter clutch (WSK)) in model 950, 952, 953, 954 | |||
Transmission with code G02 (Torque converter clutch (WSK)) in model 930, 932, 934 |
715 589 09 15 00
Drift
000 589 26 33 00
Internal extractor
000 589 33 33 00
Counter stay
403 589 02 03 00
Box wrench bit