Remove/install exterior detachable parts and interior trim for replacing A-pillar

AR60.00-D-0012TS

Remove/install exterior detachable parts and interior trim for replacing A-pillar

17.04.2020

Model

907, 910

Shown on model 910, left side of vehicle

1

A-pillar

Shown on model 907 with engine 651

2

Windshield wiper system for windshield

3

Ventilation box

4

Frame seal

5

Electrical wiring harness

6

Passage grommet

7

Vapor barriers

8

Electrical wiring harness

9

Passage grommet

10

Vapor barriers

11

Ground lines

12

Engine hood cable

13

Diesel injection system control unit

14

Hose

Shown on model 907

15

Front floor covering

16

Instrument panel

17

Electronic ignition switch control unit

18

Electrical wiring harness

19

Ground lines

20

Damping material

21

Common Powertrain Controller (CPC) control unit

22

Hood cable release

23

Signal acquisition and actuation module (SAM) control unit

24

Ground lines

25

Ground lines

26

Damping material

27

Frame seal

Shown on model 907

13

Diesel injection system control unit

28

Bracket

29

Bracket

30

Nut

31

Nuts

32

Washer fluid reservoir

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910 with engine 780.703

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Model 910 with engine 780.703

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove respective hinge of front door.

AR72.10-D-2662TS

2

Remove respective door holder.

AR72.10-D-2100TS

3

Remove respective boot at A-pillar (1).

 Guide electric lines through opening in A-pillar (1) and position in vehicle interior outside the working area.

 The number of electrical connectors may vary depending on the equipment.

4

Remove hood.

AR88.40-D-3000TS

5

Remove front-end assembly.

AR60.00-D-0023TS

6

Remove respective rear section of front fender liner.

AR88.10-D-1321TS

7

Remove respective sealing frame (27) in repair area and position outside the working area.

8

Remove each front wheel.

AR40.10-D-1100TS

9

Remove respective front section of front fender liner.

AR88.10-D-1322TS

10

Remove respective front fender.

AR88.10-D-1005TS

11

Remove respective lower front fender.

AR88.10-D-0002TS

12

Remove hose (14) and position outside the working area.

If left side of vehicle is damaged.

13

Remove windshield wiper system for windshield (2).

In the case of damage at driver's side.

AR82.30-D-0002TS

14

Remove washer fluid reservoir (32).

If left side of vehicle is damaged.

Model 910

AR82.35-D-6000TSF

Model 907

AR82.35-D-6000TSR

15

Remove nuts (31) and remove holder (28).

If left side of vehicle is damaged.

16

Remove ventilation box (3).

In the case of damage at front passenger side.

AR83.10-D-0010TS

17

Remove sealing frame (4) in repair area and position outside the working area.

18

Remove electrical wiring harness (5) in repair area and position outside the working area.

If right side of vehicle is damaged.

19

Remove feed-through grommet (6) in repair area and position outside the working area.

If right side of vehicle is damaged.

20

Remove dampings (7) in repair area and position outside the working area.

If right side of vehicle is damaged.

21

Remove electrical wiring harness (8) in repair area and position outside the working area.

If left side of vehicle is damaged.

22

Remove feed-through grommet (9) in repair area and position outside the working area.

If left side of vehicle is damaged.

23

Remove dampings (10) in repair area and position outside the working area.

If left side of vehicle is damaged.

24

Remove ground lines (11) and position outside the working area.

If left side of vehicle is damaged.

 M6

*BA00.10-N-1002-01A

25

Remove hood cable (12) at hood catch lower section and position outside the working area.

If left side of vehicle is damaged.


Do not kink hood cable (12).
Otherwise malfunction can occur.

26

Remove diesel injection system control unit (13).

If left side of vehicle is damaged.

Model 907 with engine 642
Model 907 with engine 651

AR07.08-D-7009TSR

27

Remove nut (30) and remove holder (29).

Model 907 with engine 642, 651
If left side of vehicle is damaged.

28

Remove Electronic Stability Program (ESP®) hydraulic unit.

In the case of damage at driver's side.

AR42.45-D-0817TS

29

Remove windshield.

Model 907, 910
except code F49 (Windscreen, heated)

AR67.10-D-1700TS

Model 907, 910
with code F49 (Windscreen, heated)

AR67.10-D-1700TSB

30

Remove respective underfloor paneling.

Model 907
with code XM1 (Noise reduction)
Model 910 with engine 651
with code XM1 (Noise reduction)
Model 910 with engine 780.703

AR61.30-D-1001TS

31

Remove front roof lining.

AR68.30-D-7607TS

32

Remove respective window airbag.

AR91.60-D-0693TS

33

Remove respective front door sill trim.

AR68.30-D-1306TS

34

Remove respective front floor covering (15).

Model 907

AR68.80-D-0006TSR

Model 910

AR68.80-D-0006TSF

35

Remove instrument panel (16).

AR68.10-D-1000TS

36.1

Remove electronic ignition lock control unit (17).

Model 907
If left side of vehicle is damaged.

AR54.21-D-0038TSR

36.2

Remove electronic ignition lock control unit (17).

Model 910
If right side of vehicle is damaged.

AR54.21-D-0038TSF

37

Remove electrical wiring harness (18) in repair area and position outside the working area.

If left side of vehicle is damaged.

38

Remove ground lines (19) and position outside the working area.

If left side of vehicle is damaged.

 M6

*BA00.10-N-1002-01A

39

Remove damping (20) in repair area and position outside the working area.

If left side of vehicle is damaged.

40

Remove CPC control unit (21).

If left side of vehicle is damaged.

41

Remove exhaust gas aftertreatment system control unit.

If right side of vehicle is damaged.

Model 907 with engine 642
Model 907, 910 with engine 651
Model 907.1/2/6 with engine 654.9

AR49.20-D-0025TS

42

Remove hood cable release (22) and position outside the working area.

If left side of vehicle is damaged.

43

Remove pedal bracket of clutch pedal.

In the case of damage at driver's side.

Model 907 with transmission 700.79, 711.6
Model 910 with transmission 700.76

AR29.10-D-3910TS

44

Remove pedal bracket of brake pedal.

In the case of damage at driver's side.

AR29.10-D-4210TS

45

Remove electronic accelerator.

In the case of damage at driver's side.

AR30.20-D-2000TS

46

Remove SAM control unit (23).

If right side of vehicle is damaged.

Model 907

AR54.21-D-0048TSR

47

Remove front passenger side fuse and relay module.

In the case of damage at front passenger side.

AR54.15-D-0004TS

48

Remove ground lines (24, 25) and position outside the working area.

If right side of vehicle is damaged.

 M6

*BA00.10-N-1002-01A

49

Remove damping (26) in repair area and position outside the working area.

If right side of vehicle is damaged.

50

Install in the reverse order.

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14