Remove/install front fender

AR88.10-D-1005TS

Remove/install front fender

29.04.2019

Model

907, 910

Shown on model 907, left side of vehicle

1

Front fender

5

Bumper

11

Bolts

2

Bolts

8

Screw

12

Cover

3

Protective strip

9

Bolts

13

Screw

4

Bracket

10

Bolts

Shown on model 907, left side of vehicle

6

Expansion rivet

7

Expansion rivet

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A



Remove

1

Raise vehicle

AR00.60-D-1000-04TS

Topical note

Special instructions for lifting and supporting vehicle

AH00.60-N-0100-01TS

2

Remove cover (12)

 For this purpose, unclip trim (12).

 Clip remover

*452589016300

3

Remove screw/bolts (11)

4

Remove screw (13)

5

Remove protective strip (3)

AR88.80-D-1040TS

6

Remove screws (2)

7

Remove expansion rivets (6, 7)

8

Unclip bumper (5) from bracket (4)

9

Unscrew bolt (8)

10

Remove front fender (1)


Carefully remove front fender (1).
Paint of adjacent component parts may otherwise be damaged.

 For this purpose, remove screws (10).

 Model 907, 910
with code L44 (Flashing lights, front left)
Disconnect electrical connection.

11

Remove bracket (4)

When replacing front fender (1).

 For this purpose, remove screws (9).



Install

12

Install bracket (4)

When replacing front fender (1).

 For this purpose, slightly screw in screws (9) by hand. Check bracket (4) for damage.

Depending on findings



Replace bracket (4).

13

Position front fender (1) on vehicle


Carefully position front fender (1).
Paint of adjacent component parts may otherwise be damaged.

 Model 907, 910
with code L44 (Flashing lights, front left)
Connect electrical connector.

14

Slightly screw in screws (2, 8, 10, 11, 13) by hand

15

Align front fender (1)

Gap dimensions of hood

*BE60.00-N-1001-01TS

Gap dimensions of fender

*BE60.00-N-1002-01TS

 Feeler gauge

*129589032100

16

Tighten screws (2, 8, 10, 11, 13)

Topical note

General notes on touch-up applicators and paint spray cans

AH98.00-P-9409-06A

In the case of paint damage to screws (2, 10, 11, 13).



Touch up paint damage with suitable touch-up paint pen.

 Use only Daimler AG approved touch-up paint pens:
http://xentryportal.mercedes-benz.com

17

Tighten screws (9)

When replacing front fender (1).

18

Add cavity preserving agent

When replacing front fender (1).

AR97.20-D-1500TS

19

Install expansion rivets (6, 7)

 Check expansion rivets (6, 7) for damage.

Depending on findings



Replace damaged expansion rivets (6, 7).

20

Install bumper (5)

 For this purpose, clip bumper (5) into bracket (4). Check bumper (5) for damage.

Depending on findings



Replace bumper (5).

Remove/install front bumper

AR88.20-D-2000TS

21

Install protective strip (3)

AR88.80-D-1040TS

22

Install panel (12)

 For this purpose, clip in trim (12). Check retaining clips for damage.

Depending on findings



Replace damaged retaining clips.

Test and adjustment values for gap dimensions

Number

Designation

Model 907.1

Model 907.2

BE60.00-N-1001-01TS

Gap dimensions of hood

Hood to fender at top

Dimension "AA"

mm

3,3 (1)

3,3 (1)

Hood to fender at side

Dimension "AB"

mm

3,9 (1)

3,9 (1)

Hood to radiator grille

Dimension "AC"

mm

5,3 (1)

5,3 (1)

For picture, see

AR60.00-D-0700-01TS

AR60.00-D-0700-01TS

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1001-01TS

Gap dimensions of hood

Hood to fender at top

Dimension "AA"

mm

3,3 (1)

Hood to fender at side

Dimension "AB"

mm

3,9 (1)

Hood to radiator grille

Dimension "AC"

mm

5,3 (1)

For picture, see

AR60.00-D-0700-01TS

Test and adjustment values for gap dimensions

Number

Designation

Model 907.1

Model 907.2

BE60.00-N-1002-01TS

Gap dimensions of fender

Fender to headlamp

Dimension "BA"

mm

3,2 (1,5)

3,2 (1,5)

Fender to bumper

Dimension "BB"

mm

0,5 (0,5)

0,5 (0,5)

Fender to front door

Dimension "BC"

mm

5,0 (1,3)

5,0 (1,3)

Fender to A-pillar

Dimension "BD"

mm

2,2 (1)

2,2 (1)

For picture, see

AR60.00-D-0700-01TS

AR60.00-D-0700-01TS

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1002-01TS

Gap dimensions of fender

Fender to headlamp

Dimension "BA"

mm

3,2 (1,5)

Fender to bumper

Dimension "BB"

mm

0,5 (0,5)

Fender to front door

Dimension "BC"

mm

5,0 (1,3)

Fender to A-pillar

Dimension "BD"

mm

2,2 (1)

For picture, see

AR60.00-D-0700-01TS