Remove/install brake pedal pedal bracket

AR29.10-D-4210TS

Remove/install brake pedal pedal bracket

17.03.2020

Model

907, 910

Modification notes

13.03.2020

Document updated according to new parts release.

Picture 2, operation steps 4, 8

Shown on model 907 with transmission 711.6

1

Pedal bracket

4

Thrust rod

6

Nuts

2

Brake pedal

5

Press-out tool

7

Nuts

3

Ball socket cage

3

Ball socket cage

8

Ball socket

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A



Remove

1

Detach brake light switch.

AR42.10-D-0042TS

 Do not disconnect electrical connector.
Position brake light switch outside working area.

2

Detach ball socket cage (3) from brake pedal (2).

 To do this, position  knock-out tool (5) at brake pedal (2).
 Tighten knock-out tool (5) until ball socket cage (3) breaks.
Then detach  knock-out tool (5).

 Press-out tool

*907589003200

3

Detach brake booster from firewall.

 To do so, remove nuts (7).

4

Remove ball socket cage (3).

 To do this, pry ball socket cage (3) out of brake pedal (2) using a suitable tool.
Detach ball socket cage (3) from push rod (4).
Dispose of ball socket cage (3) and ball socket (8).

5

Remove nuts (6).

6

Remove pedal bracket (1).



Install

7

Install pedal bracket (1).

 To do so, attach nuts (6).

 Nut, brake pedal bracket to firewall

*BA29.10-N-1001-02TS

8

Install new ball socket (8) in new ball socket cage (3).

 To do so, press ball socket (8) at side into ball socket cage (3) (arrow) until the ball socket (8) is positioned centrally between the catch points.

 Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

9

Install new ball socket cage (3) in brake pedal (2).

 Make sure that the ball socket cage (3) is seated correctly in the brake pedal (2).

10

Check seal of brake booster on firewall for damage.

Topical note

Notes on externally invisible brake fluid loss

AH42.10-P-9406-02A

If damage is found,



Replace seal.

11

Attach brake booster to firewall.

 To do so, attach nuts (7).

 Nut, brake booster to firewall

*BA43.10-N-1001-01TS

12

Positively connect ball socket cage (3) with push rod (4).

 To do this, carefully press the brake pedal (2) with ball socket cage (3) against the push rod (4) until the push rod (4) engages in the ball socket cage (3).
Check that the push rod (4) is correctly positioned in the ball socket cage (3).

13

Attach brake light switch.

AR42.10-D-0042TS

 Pedal bracket

Number

Designation

Model 907, 910

BA29.10-N-1001-02TS

Nut, brake pedal bracket to firewall

Nm

23

 Brake booster

Number

Designation

Model 907, 910

BA43.10-N-1001-01TS

Nut, brake booster to firewall

Nm

23