Remove, install windshield

AR67.10-D-1700TS

Remove, install windshield

16.06.2020

Model

907, 910

except code F49 (Heated windscreen)

1

Windshield

3

Rubber window spacers

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT



Remove

1

Remove both wiper arms.

AR82.30-D-6952TS

2

Lower one side window of a front door.

3

Remove inside rearview mirror.

Models 907, 910 with code F61 (Inside rearview mirror) or code FR3 (Reversing camera with inside rearview mirror display)

AR68.40-D-0001TS

4

Remove multifunction camera.

Model 907, 910 with code JA9 (Traffic Sign Assist or code LA1 (high beams assistant) or code JB4 (Active Lane Keeping Assist) or code JW5 (Lane Keeping Assist)

AR54.21-D-3000TS

5

Remove rain and light sensor.

Model 907, 910 with code HH4 (THERMOTRONIC automatic climate control) or with code JF1 (rain sensor) or with code LA2 (Driving Light Assist) or with code LA3 (Headlamp Assist for roof overhang)

AR82.30-D-7801TS

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

6

Cut out windshield (1) with windshield removal tool.

AR67.00-D-0001-01TS


Carefully cut out windshield (1). Lift adjacent component parts during the cutting out process and press to one side.
Otherwise adjacent component parts will be damaged.

 Commercially available devices/tools
Windshield removal tool case

 Punch tubular probe for cutting wire through adhesive seam at an easily accessible point.

 Aid of helper required to lift out windshield (1).



Clean

7

Remove remaining adhesive material from body flange.

 Cut residual adhesive down to approx. 1 mm and remove loose adhesive material.

8

Suction off glass splinters and loose debris.

 Commercially available devices/tools
Wet and dry vacuum cleaner

9

Clean bonding area at body flange using a cleaner and wipe dry using a dry cloth.


The bonding area must be free of dust and grease.
Otherwise the adhesive force of the adhesive material starts to decrease.



Install

10

Use primer stick to repair body flange.

In case of damage to the body flange.

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


If the degree of damage is  10%, repair with primer stick. If the degree of damage is > 10 %, coat body flange with primer filler.
Otherwise corrosion damage may occur.

 Use only primer fillers and primer sticks approved by Daimler AG:
https://xentryportal.daimler.com

If degree of damage to body flange is > 10%:



Coat body flange with primer filler.

 Observe the manufacturer's specifications for the curing and processing time of the primer filler.

11

Apply primer to the primed surface on the body flange.

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


Do not apply primer on residual adhesive material.
Otherwise, the adhesive effect will be impaired.


The primer must flash off for at least 10 min.
Otherwise, the adhesive force of the adhesive material will be impaired.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

12

Install new rubber window spacers (3).

 Place new rubber window spacers (3), as shown, at the intended positions on the inside of the windshield (1).

13

Prepare adhesive cartridge.

AR67.00-D-0001-02TS

 Commercially available devices/tools
Electric or pneumatic squeeze gun

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

 Adapter

*000589866300

14

Prepare windshield (1) for installation.

AR67.10-D-1700-04TS

 Helper required.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

15

Install windshield (1).

AR67.10-D-1700-05TS

 Commercially available devices/tools
Cup suction tool/shackle (for removing and installing windows)
Electric or pneumatic squeeze gun

 Helper required.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

16

Install multifunction camera.

Model 907, 910 with code JA9 (Traffic Sign Assist or code LA1 (high beams assistant) or code JB4 (Active Lane Keeping Assist) or code JW5 (Lane Keeping Assist)

AR54.21-D-3000TS

17

Install rain and light sensor.

Model 907, 910 with code HH4 (THERMOTRONIC automatic climate control) or code JF1 (rain sensor) or code LA2 (driving light assistant) or code LA3 (Headlamp Assist for roof overhang)

AR82.30-D-7801TS

18

Install inside rearview mirror.

Models 907, 910 with code F61 (Inside rearview mirror) or code FR3 (Reversing camera with inside rearview mirror display)

AR68.40-D-0001TS

19

Install both wiper arms.

AR82.30-D-6952TS

20

Remove adhesive strips from windshield (1) and body flange.

 Observe curing time of the adhesive material (at least. 2 h).



Clean

21

Clean windshield (1) and vehicle interior.

Repair materials

Number

Designation

Order number

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00