Remove, install windshield

AR67.10-D-1700TSB

Remove, install windshield

16.06.2020

Model

907, 910

with code F49 (Heated windscreen)

Shown as a cross-section with roof lining removed for code JA9 (Traffic Sign Assist) and code JF1 (Rain sensor)

1

Windshield

2

Electrical wiring harness

1

Windshield

3

Rubber window spacers

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT



Remove

1

Remove both wiper arms.

AR82.30-D-6952TS

2

Lower one side window of a front door.

3

Remove inside rearview mirror.

Models 907, 910 with code F61 (Inside rearview mirror) or code FR3 (Reversing camera with inside rearview mirror display)

AR68.40-D-0001TS

4

Remove multifunction camera.

Model 907, 910 with code JA9 (Traffic Sign Assist or code LA1 (high beams assistant) or code JB4 (Active Lane Keeping Assist) or code JW5 (Lane Keeping Assist)

AR54.21-D-3000TS

5

Remove rain and light sensor.

Model 907, 910 with code HH4 (THERMOTRONIC automatic climate control) or with code JF1 (rain sensor) or with code LA2 (Driving Light Assist) or with code LA3 (Headlamp Assist for roof overhang)

AR82.30-D-7801TS

6

Remove trims from both A-pillars.

AR68.30-D-4051TS

7

Remove front overhead control panel.

AR82.20-D-1100TS

8

Disconnect electrical connectors from windshield heater.

9

Remove electrical wiring harness (2) at top of windshield (1) from cutting area.


The electrical wiring harness (2) may form a loop; remove it from working area before cutting out the windshield (1).
The electrical wiring harness (2) will otherwise be damaged while being cut out.

 Remove tape from electrical wiring harness (2) and carefully pull back electrical wiring harness (2) or slide it under the roof lining.
The number of electric lines differs depending on equipment installed.

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

10

Cut out windshield (1) using the windshield removal tool.

AR67.00-D-0001-01TS


Carefully cut out windshield (1). Lift adjacent component parts during the cutting out process and press to one side.
Otherwise adjacent component parts will be damaged.

 Commercially available devices/tools
Windshield removal tool case

 Punch tubular probe for cutting wire through adhesive seam at an easily accessible point.

 Aid of helper required to lift out windshield (1).



Clean

11

Remove remaining adhesive material from body flange.

 Cut residual adhesive down to approx. 1 mm and remove loose residual adhesive.

12

Suction off glass splinters and loose debris.

 Commercially available devices/tools
Wet and dry vacuum cleaner

13

Clean bonding area at body flange using a cleaner and wipe dry using a dry cloth.


The bonding area must be free of dust and grease.
Otherwise, the adhesive force of the adhesive material will be impaired.



Install

14

Use primer stick to repair body flange.

In case of damage to the body flange.

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


If the degree of damage is  10%, repair with primer stick. If the degree of damage is > 10 %, coat body flange with primer filler.
Otherwise corrosion damage may occur.

 Use only primer fillers and primer sticks approved by Daimler AG:
https://xentryportal.daimler.com

If degree of damage to body flange is > 10%:



Coat body flange with primer filler.

 Observe the manufacturer's specifications for the curing and processing time of the primer filler.

15

Apply primer to the primed surface on the body flange.

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


Do not apply primer on residual adhesive material.
Otherwise, the adhesive effect will be impaired.


The primer must flash off for at least 10 min.
Otherwise, the adhesive force of the adhesive material will be impaired.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

16

Install new rubber window spacers (3).

 Place new rubber window spacers (3), as shown, at the intended positions on the inside of the windshield (1).

17

Prepare adhesive cartridge.

AR67.00-D-0001-02TS

 Commercially available devices/tools
Electric or pneumatic squeeze gun

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

 Adapter

*000589866300

18

Prepare windshield (1) for installation.

AR67.10-D-1700-04TS

 Helper required.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

19

Install windshield (1).

AR67.10-D-1700-05TS

 Commercially available devices/tools
Cup suction tool/shackle (for removing and installing windows)
Electric or pneumatic squeeze gun

 Helper required.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

20

Align electrical wiring harness (2) with top of windshield (1).

 Attach tape to electrical wiring harness (2).

21

Connect electrical connectors of windshield heater.

22

Install front overhead control panel.

AR82.20-D-1100TS

23

Install trims on both A-pillars.

AR68.30-D-4051TS

24

Install multifunction camera.

Model 907, 910 with code JA9 (Traffic Sign Assist or code LA1 (high beams assistant) or code JB4 (Active Lane Keeping Assist) or code JW5 (Lane Keeping Assist)

AR54.21-D-3000TS

25

Install rain and light sensor.

Model 907, 910 with code HH4 (THERMOTRONIC automatic climate control) or code JF1 (rain sensor) or code LA2 (driving light assistant) or code LA3 (Headlamp Assist for roof overhang)

AR82.30-D-7801TS

26

Install inside rearview mirror.

Models 907, 910 with code F61 (Inside rearview mirror) or code FR3 (Reversing camera with inside rearview mirror display)

AR68.40-D-0001TS

27

Install both wiper arms.

AR82.30-D-6952TS

28

Remove adhesive strips from windshield (1) and body flange.

 Observe curing time of the adhesive material (at least. 2 h).



Clean

29

Clean windshield (1) and vehicle interior.

Repair materials

Number

Designation

Order number

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00