si0000s0086a

Service Information: Guidelines for queries in the event of technical complaints

Type si · topic 00.00 · version 0201 · 2020-02-24

Applies to: Model all (Heavy transporter, Light transporter)

Where it sits

Function group 0 Overall › 00 Overall vehicle › 00.00 General — Series 900 (models 9**) · Series 902 (models 9**) · Series 904 (models 918, 919, 924, 925, 938, 943, 957) · Series 906 (models 917, 918, 924, 953)

EinPAS 45 Data/information › 45.10 Overall vehicle › 45.10.1 Basic information — Series 900 (models 9**) · Series 902 (models 9**) · Series 904 (models 918, 919, 924, 925, 938, 943, 957) · Series 906 (models 917, 918, 924, 953)

EinPAS 45 Data/information › 45.20 Information/measures › 45.20.20 Service information — Series 900 (models 9**) · Series 902 (models 9**) · Series 904 (models 918, 919, 924, 925, 938, 943, 957) · Series 906 (models 917, 918, 924, 953)

Also applies to engines/gearboxes: 139 ***, 254 ***, 256 ***, 272 ***, 276 ***, 282 ***, 457 9**, 541 9**, 542 9**, 608 ***, 700 4**, 700 420, 700 421, 700 422, 700 423, 715 3**, 715 5**, 722 6**, 722 9**, 724 ***, 724 0**, 724 033, 724 044, 724 045, 724 1**, 724 103, 724 114, 724 115, 724 120, 725 ***, 725 0**, 725 035, 725 037, 725 038, 725 085, 725 1**, 739 390, 739 391, 739 395, 739 396, 739 397, 739 398, 739 399, 740 698, 743 3**, 743 4**, 743 498, 746 971, 924 9**, 924 910, 925 9**, 926 9**

SI00.00-S-0086A

Service Information: Guidelines for queries in the event of technical complaints

21.02.2020

Model

all (Heavy transporter, Light transporter)

The information given in the following examples is required for rapid processing of queries in the event of customer complaints. A check should be made beforehand to see whether a corresponding TIPS document already exists for the problem.

Information required for all queries:

Vehicle data (vehicle identification number (VIN), mileage, initial registration)

Can the symptom be reproduced on a reference vehicle?

General procedure for queries relating to technical complaints:

Use a simple sentence structure that is case sensitive and has precise wording, as this makes it easier when also processing queries relating to technical complaints in other languages.

Designate names for component parts as per the WIS documentation.

Designate names for electrical component part as per WIS wiring diagrams.

Do not use any abbreviations.

The correct designation of necessary attachments is compulsory and optimizes processing options.

Save attachments individually and organize according to type with a clear designation and date.

Noises in the area of the engine, suspension or brake:

For accurate analysis of customer complaints the following information on the operating state must be provided.

Engine:

Engine speed

Vehicle speed

Outside temperature

Coolant temperature

Oil temperature

Cold or hot start

Complaint can be reproduced by the workshop?

Noise recording with camera (possibly made by the customer if the noise cannot be reproduced by the workshop)

Brakes:

Wear pattern of brake disks and brake pads or brake drum and brake shoes (digital photo)

Driving profile of customer (town, country, freeway, etc.)

Freeze frame data (wet, dry)

Speed when the complaint occurred

Complaint can be reproduced by the workshop?

Location (axle and position) may need to be determined on test bench.

Chassis:

Road condition when the complaint occurred (wet, dry, rough road)

Wheel and tire (make and exact designation, air pressure, if necessary MO identifier, Department of Transportation)

Chassis in series production condition?

Driving profile of customer (town, country, freeway, etc.)

Exact localization of noise

Complaint can be reproduced by the workshop?

Noise recording with camera

Condition of links, torque arms and thrust arms, bearings, axle bearing

Implausible tire wear:

Total mileage of tire, measure air pressure during initial testing, document values.

Tire make, tire size with carrying capacity code number and vehicle speed code letter, if necessary MO identifier, Department of Transportation

Exact description of wear pattern with specification of tire tread depth over the entire tread (digital photo)

Driving profile of customer (town, country, freeway, etc.)

Measurement protocol

Suspension in series production condition (wheel type, spacer)

Vehicle level in series production configuration?

Condition of links, torque arms and thrust arms, bearings, axle bearing

Handling characteristics or suspension:

Ambient conditions when the complaint occurred

Road wet or dry, outside temperature

Driving profile of customer (town, country, freeway, etc.)

Speed, driving maneuver (acceleration, braking, cornering)

How long has this complaint been present?

Complaint can be reproduced by the workshop?

Data analog implausible tire wear

Engine running complaints or transmission complaints:

In which operating condition did the complaint occur?

Vehicle speed

Engine speed

Oil temperature (engine and transmission)

Coolant temperature

Brief entry test

Transmission mode (selector lever position)

Gear

Fault freeze frame data direct from control unit log of engine and transmission control unit

Overview of tests already conducted (including guided tests in XENTRY Diagnosis)

Complaint can be reproduced by the workshop?

Leaks:

Exact localization

Clean major assembly.

Check and correct oil levels.

Note differences in oil levels.

Apply contrast medium at leaky areas.

Perform test drive at your own discretion.

Attach representative digital photos.

Complaints for electrical or electronic component parts:

Initial and final quick test

Control unit log

Actual values

Measurement report

Fault freeze frame data

Overview of tests already conducted (including guided tests and actuations in XENTRY Diagnosis)

Diagnosis performance data, EEPROM, Logfile etc. (if present)

Attach representative digital photos.