Replace coolant · ap2000p2080ba · Mercedes-Benz WIS

AP20.00-P-2080BA

Replace coolant

09.06.2016

Engine	602, 604, 605, 606 in model 210 as of 3/1/97
Engine	604, 605 in model 202 as of 6/1/97
Engine	606 in model 140 as of 6/1/97
Engine	611 in model 202
Engine	611, 612, 613 in model 210
Engine	611, 612, 646 in model 203
Engine	612 in model 163, 209.316
Engine	613, 628 in model 220
Engine	628.961 in model 211.028
Engine	628.963 in model 163.128
Engine	629.910 in model 211.029
Engine	642.920 in model 211.020/022/024/220/222/620
Engine	642.921 in model 211.084/089/284/289
Engine	646 in model 209
Engine	646.820 in model 211.007
Engine	646.821 in model 211.007/008/207/208/608
Engine	646.951 in model 211.004
Engine	646.961 in model 211.006/206/606
Engine	647.961 in model 211.016/216/616
Engine	648.960 in model 220.025/125
Engine	648.961 in model 211.023/026/223/226
Engine	668 in model 168

Modification notes

26.09.2014

Mischungsverhältnis Kühlmittel

BF20.00-P-1001-04A

	Remove
 Danger !	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger !	Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses.	AS20.00-Z-0001-01A
	Notes on coolant		AH20.00-N-2080-01A
1	Switch off ignition
2	Open engine hood	MODEL 140, 163, 168, 202, 203, 209, 210, 211, 220
		MODEL 163	AR88.40-P-1000GI
		MODEL 203	AR88.40-P-1000P
		MODEL 209	AR88.40-P-1000Q
		Model 210	AR88.40-P-1000F
		MODEL 211	AR88.40-P-1000T
		Model 220	AR88.40-P-1000M
		MODEL 202	AR88.40-P-1000E
	Check
3.1	Check coolant level	model 203, 209, 211
		MODEL 203	AP20.30-P-2050EW
		MODEL 209	AP20.30-P-2050Q
		MODEL 211	AP20.30-P-2050KN
3.2	Check coolant level	MODEL 140, 163, 168, 202, 210, 220
		 Coolant cold: Engine coolant level up to marking "Cold water level".
		 Coolant warm: Engine coolant level approx. 1 cm above marking "Cold water level".
		If coolant level is too low:
		
		Check cooling system for leaks subject to a separate repair order.
	Remove
4	Drain coolant
		Engine 602, 604, 605, 606 in model 210 as of 3/1/97 Engine 604, 605 in model 202 as of 6/1/97 Engine 606 in model 140 as of 6/1/97	AR20.00-P-1142HW
		ENGINE 642 in MODEL 211	AR20.00-P-1142TI
		Engine 629 in model 211	AR20.00-P-1142TJ
		ENGINE 628 in MODEL 163, ENGINE 611 in MODEL 202, ENGINE 611, 612, 646 in MODEL 203, ENGINE 612, 646 in MODEL 209, ENGINE 611, 612, 613 in MODEL 210, ENGINE 628, 646, 647, 648 in MODEL 211, ENGINE 613, 628, 648 in MODEL 220	AR20.00-P-1142HB
		Engine 612 in model 163	AR20.00-P-1142M
		Engine 668 in model 168	AR20.00-P-1142GF
	Install
5	Pour in new coolant
		Engine 602, 604, 605, 606 in model 210 as of 3/1/97 Engine 604, 605 in model 202 as of 6/1/97 Engine 606 in model 140 as of 6/1/97	AR20.00-P-1142HW
		ENGINE 642 in MODEL 211	AR20.00-P-1142TI
		Engine 629 in model 211	AR20.00-P-1142TJ
		ENGINE 628 in MODEL 163, ENGINE 611 in MODEL 202, ENGINE 611, 612, 646 in MODEL 203, ENGINE 612, 646 in MODEL 209, ENGINE 611, 612, 613 in MODEL 210, ENGINE 628, 646, 647, 648 in MODEL 211, ENGINE 613, 628, 648 in MODEL 220	AR20.00-P-1142HB
		Engine 612 in model 163	AR20.00-P-1142M
		Engine 668 in model 168	AR20.00-P-1142GF
		 An engine filled with type 30 antifreeze must not be filled later on with conventional coolant as per Sheet 325.0 or 325.2. Type 30 antifreeze may not be mixed with other antifreezes and it must be replaced every 3 years! Engine damage can occur otherwise.
		 A special antifreeze (type 30) is available for the "light alloy corrosion in cooling circuit" repair case. Indications of light alloy corrosion in the cooling circuit are:  Sludging or gel formation in cooling system  Engine overheating  Flow rate deficiency in cooler In these cases, a warning label (model 30) is to be attached in a well-visible spot on the coolant expansion reservoir.
		 Use antifreeze model 30 if warning label (model 30) is present on the coolant expansion reservoir.
		 Use only approved anti-corrosion and antifreeze agents.
		 Coolant mixing ratio	*BF20.00-P-1001-04A
		 Engine 602.982Cooling system	*BF20.00-P-1001-02D
		 ENGINE 604, 605, 606, 611, 612, 613, 628, 647, 648Cooling system	*BF20.00-P-1001-02E
		 Engine 629 in model 211Cooling system	*BF20.00-P-1001-02Y
		 Engine 642.920 in model 211.020/022/024/220/222/620 Engine 642.921 in model 211.084/089/284/289Cooling system	*BF20.00-P-1001-02W
		 Engine 646 in model 203, 209Cooling system	*BF20.00-P-1001-02AA
		 Engine 668.940/941/942Cooling system with separate coolant expansion reservoir	*BF20.00-P-1001-02N
6	Seal coolant expansion reservoir with cap
7	Close engine hood	MODEL 140, 163, 168, 202, 203, 209, 210, 211, 220
		MODEL 163	AR88.40-P-1000GI
		MODEL 203	AR88.40-P-1000P
		MODEL 209	AR88.40-P-1000Q
		Model 210	AR88.40-P-1000F
		MODEL 211	AR88.40-P-1000T
		Model 220	AR88.40-P-1000M
		MODEL 202	AR88.40-P-1000E

 Cooling system

Number	Designation				Engine 646 in model 203, 209
BF20.00-P-1001-02AA	Cooling system	Workshop replacement amount	Main circuit	Liter	6,0
			Low temperature circuit	Liter
		Antifreeze/water	Down to -37°C	%	50/50
			-38°C and below	%	55/45
			Specifications for Operating Fluids, sheet		BB00.40-P-0310-01A
			Specifications for Operating Fluids, sheet		BB00.40-P-0325-00A
			Specifications for Operating Fluids, sheet		BB00.40-P-0326-00A

 Cooling system

Number	Designation				Engine 602.982
BF20.00-P-1001-02D	Cooling system	Total filling capacity	without AC	Liter	8,75
			with AC	Liter	–
		Filling capacity of anticorrosion/antifreeze down to -37°C	without AC	Liter	4,5
			with AC	Liter	–
		Filling capacity of anticorrosion/antifreeze down to -45°C	without AC	Liter	5,0
			with AC	Liter	–
			Sheet		BB00.40-P-0310-01A
			Sheet		BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 604.910/915	Engine 604.910/915
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	6,0	7,0
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	3,0	3,5
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	3,5	4,0
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 604.912/917	Engine 604.912/917
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	6,0	7,0
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	3,0	3,5
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	3,5	4,0
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 605.910/960/962	Engine 605.912
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	7,5	7,0
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	3,75	3,5
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	4,25	4,0
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 606.912	Engine 606.962
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	7,5	9,0
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	3,75	4,5
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	4,25	5,0
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			ENGINE 606.961 with A/C	Engine 611.960
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	10,0	8,0
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	5,0	4,0
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	5,5	4,5
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 611.961	Engine 611.962
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	10,3	11,9
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	5,2	6,0
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	5,7	6,5
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 612.961	Engine 612.962/967
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	10,6	12,4
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	5,3	6,2
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	5,8	6,8
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 612.963	Engine 612.990
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	11,0	13,0
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	5,5	6,5
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	6,25	7,2
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 613.960	Engine 613.961
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	15,5	11,2
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	7,75	5,6
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	8,0	6,2
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 628.960	Engine 628.961
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	16,5	15,3
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	8,25	7,7
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	9,1	8,5
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 628.963	Engine 647.961
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	12,0	11,25
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	6,0	5,75
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	6,75	6,25
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 648.960	Engine 648.961
BF20.00-P-1001-02E	Cooling system	Total filling capacity	Liter	14,5	12
		Filling capacity of anticorrosion/ antifreeze down to -37°C	Liter	7,2	6,0
		Filling capacity of anticorrosion/ antifreeze down to -45°C	Liter	8	6,75
		Sheet		BB00.40-P-0310-01A	BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A	BB00.40-P-0325-00A

 Cooling system

Number	Designation			Engine 668.940/941/942
BF20.00-P-1001-02N	Cooling system with separate coolant expansion reservoir	Total filling capacity	Liter	6,5
		Capacity of anticorrosion/ antifreeze agent down to -37 °C	Liter	3,25
		Capacity of anticorrosion/ antifreeze agent down to -45 °C	Liter	3,6
		Sheet		BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A

 Cooling system

Number	Designation				Engine 642 in model 203, 209, 211, 219, 221
BF20.00-P-1001-02W	Cooling system	Workshop replacement amount	Main circuit	l	7,5
			Low-temperature circuit	l	-
		Antifreeze/water	Down to -37°C	%	50/50
			-38°C and below	%	55/45
			Sheet		BB00.40-P-0310-01A
			Sheet		BB00.40-P-0325-00A
			Sheet		BB00.40-P-0326-00A

 Cooling system

Number	Designation			Engine 629 in model 211
BF20.00-P-1001-02Y	Cooling system	Total filling capacity	Liter	8
		Antifreeze/water	bis -37°C	50/50
		Antifreeze/water	bis -45°C	55/45
		Sheet		BB00.40-P-0310-01A
		Sheet		BB00.40-P-0325-00A

 Coolant mixing ratio

Number	Designation				Engine all
BF20.00-P-1001-04A	Coolant mixing ratio	Antifreeze/water	Up to -37°C	%	50/50
			As of -38 °C	%	55/45
			Sheet		BB00.40-P-0310-01A
			Sheet		BB00.40-P-0325-00A
			Sheet		BB00.40-P-0326-00A

Referenced documents

ah2000n208001a Notes on coolant
ap2030p2050ew Check main circuit coolant level
ap2030p2050kn Check main circuit coolant level
ap2030p2050q Check main circuit coolant level
ar2000p1142gf Drain/pour in coolant
ar2000p1142hb
ar2000p1142hb Drain/pour in coolant
ar2000p1142hw Drain/fill in coolant
ar2000p1142m Drain coolant, pour in
ar2000p1142ti Drain/pour in coolant
ar2000p1142ti
ar2000p1142tj
ar2000p1142tj Drain/pour in coolant
ar8840p1000e Opening engine hood, moving to upright position and closing
ar8840p1000f Opening engine hood, moving to upright position, closing
ar8840p1000gi
ar8840p1000gi Opening engine hood, moving to upright position and closing
ar8840p1000m
ar8840p1000m Opening engine hood, moving to upright position and closing
ar8840p1000p
ar8840p1000p Opening engine hood, moving to upright position and closing
ar8840p1000q Open engine hood, move to upright position and close
ar8840p1000t Open engine hood, move to upright position, close
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.