Maintenance service · ap0020d0011c · Mercedes-Benz WIS

AP00.20-D-0011C

Maintenance service

25.10.11

MODEL 667, 668, 670 with ENGINE 602.9

MODEL 668, 670 with ENGINE 904.9

MODEL 668, 670 with ENGINE 900.9

VARIO

N00.20-2141-01

Maintenance service

 V3 Adjust Valve clearance
at 1st, 4th, 7th, 10th, etc. maintenance

 Z1 Additional operations once at 1st maintenance service

 Z2 Additional operations at every 2nd maintenance service

 Z4 Additional work at every 4th maintenance service

 J1 Maintenance operations once a year

 J2 Maintenance operations every 2 years

 J3 Maintenance work every 3 years

 Maintenance operations every 45,000 km

Customer:

Order number:

Confirm carrying out the work by the date and technician's signature:

Registration number:

Performed  		Input condition  not OK 	Operation Position no..
	Check by customer service advisor
	Check vehicle for damage to paintwork, corrosion and accident damage	
	Lateral protection, roof/side spoilers	
	Date of tachograph inspection	
	Test bench
	Brake testing on test stand	 Except air-operated brake system. Enter brake values in kN: Left Right Front Rear Parking brake	AP42.00-D-4255C
	Oil service	 Oil service subject to separate repair order.
	Engine: Oil and filter change	Engine 602.984/985 in Model 667, 668, 670	AP18.00-D-0101A
		Engine 900.9, 904.9 in model 668, 670	AP18.00-D-0101C
	Lubricating work
	Lubricate steering knuckles, propeller shafts, trailer hitch, dumper system		AP00.20-D-0020B
	Lubricate clutch release bearing	Transmission 710.6	AP25.20-D-2520A
	Lubricate retarder (Telma)	Model 668, 670	AP43.40-D-4320A
	Maintenance
	Function/condition testing
	Signaling system, indicator lamps		AP54.00-D-5451A
	Windscreen wipers, washer system, headlamp cleaning system		AP82.30-D-8252A
	Heating and ventilation, auxiliary heater		AP83.00-D-8351A
	Seat belts, seat belt buckles and seat belt buckle extensions (check for external signs of damage and proper operation)		AP91.40-D-9150A
	Check for leaks and condition Pay attention to chafing points and line routing!	In the event of any loss of fluid, determine cause and rectify, subject to separate repair order
	All major assemblies: Engine, transmission, transfer case, reversing gear, front axle, rear axle, steering, power steering pump		AP00.20-D-0050A
	All cables and hoses, sensor cables		AP00.20-D-0051A
	All reservoirs, equipment, shock absorbers, air spring bellows, covers, boots, protective caps		AP00.20-D-0052A
	Check steering mechanism: tie rod, drag link, rubber boots and protective caps	 Model 667, 668, 670 with steering 765.84	AP46.00-D-4650B
	Cooling and heating system: Cooler, lines and hoses		AP20.00-D-2050A
	Intake manifold between air filter and engine		AP09.00-D-0953A
	Check and correct fluid level
	Check engine cooling system anticorrosive/antifreeze, correct if necessary	 ______°C Correct under separate order	AP20.00-D-2010A
	Clutch operating system		AP25.20-D-2910A
	Hydraulic Brake System		AP42.50-D-4210A
	Antifreeze pump	Model 670.4 with code (B70) 	AP43.00-D-4311A
	Power steering		AP46.00-D-4611A
	Batteries		AP54.10-D-5410A
	Engine
 V3	Check and adjust valve clearance	Engine 904.9 	AP05.30-D-0560A
		Engine 900.9 	AP05.30-D-0560B
	Chassis and body
	Rubber auxiliary springs: visual inspection		AP32.00-D-3250A
	Rear axle: Adjust adjustment screw with sliding block	 Rear axle 742.487/501/505 in model 670 Rear axle 742.501/505 in model 668	AP35.30-D-3560A
	Automatic transmission: Check oil cooling system and oil cooler for soiling on the outside	Transmission 723.332/34 	AP27.55-D-2752A
	Automatic transmission: Replace filter	Transmission 723.332 up to vehicle end no. N 135 213 Once at 8000 km.	AP27.00-D-2702D
	Automatic transmission: Replace filter	Transmission 723.332 as of vehicle end no. N 135 214	AP27.00-D-2702D
	Trailer hitch: Check function, play and fixing		AP31.10-D-3151B
	Propeller shafts: Check ball joints and sliding pieces for play and wear		AP41.10-D-4150A
	Tire inflation pressure: Correct including spare tire		AP40.15-D-4060A
	Check brake lining thickness	Model 667	AP42.10-D-4253A
		Model 668, 670 Approx. remaining brake lining thickness in mm: left front right front left rear right rear	AP42.10-D-4253B
	Brake force regulator control: Check double-lever mounting for play and wear		AP42.80-D-4257A
	Retarder: Check gap	Model 668, 670 	AP43.40-D-4356A
	Compressed air reservoir: Drain condensation water	 Model 668, 670 with engine 602.9, 900.9, 904.9	AP42.60-D-4390A
	Dumper system: Check function, play and attachment	Model 668, 670 	AP55.20-D-5550A
	Additional operations once at 1st maintenance service
	Tighten screws and nuts: Observe official torque specifications!
 Z1	Chassis and body: Spring bracket		AP00.20-D-0073A
	Additional operations at every 2nd maintenance service
	Oil service
 Z2	Manual transmission: oil change	Model 667, 668, 670 with transmission 711.61, Model 668, 670 with transmission 710.6, 712.613/621, 715.051, Model 670 with transmission 710.84	AP26.00-D-2601A
 Z2	Transfer case: oil change	Model 670.4 with transfer case 750.553/ 581	AP28.00-D-2801B
 Z2	Reversing gear: oil change	Model 670.398 with transfer case 750.893	AP28.80-D-2802A
 Z2	Front axle oil change	Model 670.39/4 with front axle 730.35	AP33.00-D-3301B
 Z2	Rear axle: oil change	Model 667 with rear axle 741.131 Model 668, 670 with rear axle 742.50 Model 670 with rear axle 742.487	AP35.00-D-3501A
	Engine
 Z2	Fuel prefilter (compact filter): Clean filter element	Engine 904.9 as of engine end no. 027211, Engine 900.9	AP47.20-D-0730A
 Z2	Fuel prefilter (in-line filter): Replace filter	Engine 904.9 up to engine end no. 027210	AP47.20-D-0753A
 Z2	Fuel prefilter with water separator - replace filter element	Engine 900.9, 904.9 with code (K46)	AP47.20-D-0783A
 Z2	Replace fuel filter	Engine 602.984/985 in Model 667, 668, 670	AP47.20-D-0780B
		Engine 900.9, 904.9	AP47.20-D-0780C
 Z2	Replace AdBlue® filter	Model 668, 670 with engine 900.9	AP14.40-D-1481A
 Z2	Check poly-V belt for wear and damage	 Engine 602.984/985 in Model 667, 668, 670 Engine 904.908/914/923/936/955/964 in model 668, 670 Engine 904.904/961 in model 670 Engine 900.9 in model 668, 670	AP13.22-D-1351C
	Additional work at every 4th maintenance service
	Oil service
 Z4	Automatic transmission: Oil and filter change	Transmission 723.332 as of vehicle end no. N 135 214 Oil quality: synthetic oil as per sheet 236.91 of MB Specifications for Operating Fluids. Oil change after 4 years at the latest!	AP27.00-D-2702D
		Model 668, 670 with transmission 723.345/346 Oil quality: synthetic oil as per sheet 236.91 of MB Specifications for Operating Fluids. Oil change after 4 years at the latest!	AP27.00-D-2702B
	Maintenance operations once a year
	Lubricating work
 J1	All-wheel drive front axle: Lubricate universal joints	Front axle 730.35 in model 670	AP33.30-D-3322A
	Engine
 J1	Fill AdBlue pressure reservoir	Model 668, 670 with engine 900.9 	AP14.40-D-1490A
	Chassis and body
 J1	Dumper system: oil change	Model 668, 670	AP55.20-D-5501A
	Maintenance work every 2 years
	Chassis and body
 J2	Compressed air drier: Replace granulate cartridge	Model 668, 670  Observe installation date!	AP42.60-D-4381A
 J2	Hydraulic brake system: replace brake fluid		AP42.50-D-4280B
 J2	Wheel hubs of front axles: replace grease, inspect tapered roller bearings	 Model 667 with front axle 730.412 Model 667, 668, 670 with front axle 730.604 Model 668, 670 with front axle 730.605 Model 670 with front axle 730.712 Model 670.398 with front axle 730.353 Model 670.4 with front axle 730.354  If not performed in combination with other repair work. See confirmations in the service manual!	AP33.20-D-3350A
 J2	Wheel hubs of rear axle: replace grease, inspect tapered roller bearings	 Rear axle 741.131 in model 667 Rear axle 742.487 in model 670.4 Rear axle 742.501 in model 668, 670  If not performed in combination with other repair work. See confirmations in the service manual!	AP35.20-D-3550A
	Maintenance work every 3 years
	Engine
 J3	Replace air filter element	 Observe installation date!	AP09.10-D-0980B
 J3	Replace coolant	 Pay attention to coolant composition!	AP20.00-D-2080A
	Chassis and body
 J3	Clutch operating system: replace brake fluid	Transmission 710.8, 711.6
		Transmission 712.6, 715.051	AP25.20-D-2981B
		Model 668, 670 up to end no. 099977 with code (B16) 2-circuit hydraulic/2-circuit compressed air brake, with code (GF1) Transmission 710.6 (S 5-42)	AP25.20-D-2981A
		Model 668, 670 as of end no. 099978 with code (B16) 2-circuit hydraulic/2-circuit compressed air brake, with code (GF1) Transmission 710.6 (S 5-42)	AP25.20-L-2981B
	Maintenance operations every 45,000 km
	Oil service
	Automatic transmission: Oil and filter change	Model 668, 670 with transmission 723.345/346 Oil quality: Mineral oil as per sheet 236.9 of MB-Specifications for Operating Fluids. Oil change after 4 years at the latest!	AP27.00-D-2702B
	Automatic transmission: Oil change	Transmission 723.332 up to vehicle end no. N 135 213 Oil quality: Mineral oil as per sheet 236.9 of MB-Specifications for Operating Fluids.	AP27.00-D-2702D
	Automatic transmission: Oil and filter change	Transmission 723.332 up to vehicle end no. N 135 213 Oil quality: Mineral oil as per sheet 236.9 of MB-Specifications for Operating Fluids.	AP27.00-D-2702D

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