Disassembling and assembling sliding door

AR72.16-D-2210TS

Disassembling and assembling sliding door

29.06.2020

Model

907.6/7

with code T55 (Electric operation of sliding door on right)

Model

907.6/7

with code T56 (Electric operation of sliding door on left)

Modification notes

24.06.2020

Make bores (17, 18) for rotary switch (6), added.

Operation steps 30, 31

06.03.2020

Variant with side impact protection reinforcement (16), added.

Operation step 29

06.03.2020

Basic date added.

Operation step 16

Shown on the right sliding door (1) on model 907.7 with code W17 (front right window, fixed side wall/sliding door), with code D03 (roof and rear-end doors, high version), and with code EL9 (front and rear 2-way speaker system)

1

Sliding door

6

Rotary switch

2

Stop buffer

7

Cover

3

Screws

17

Bores

4

Closing wedge

18

Bore

5

Cover

Shown on the right sliding door (1) on model 907.7 with code W17 (front right window, fixed side wall/sliding door), with code D03 (roof and rear-end doors, high version), and with code EL9 (front and rear 2-way speaker system)

1

Sliding door

8

Pilot bushing

9

Edge guard

Shown on right sliding door (1) on model 907.7 with code EL9 (front and rear 2-way speaker system)

1

Sliding door

13

Screws

10

Door foil

14

Carrier plate

11

Cable holder

15

Cable

12

Cables

Shown on right sliding door (1) on model 907.7 with code ZU7 (national version for Canada)

1

Sliding door

16

Side impact protection reinforcement

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 

Disassemble/assemble

1

Remove sliding door (1).

AR72.16-D-1260TSB

2

Remove protective strip from the sliding door (1).

AR88.80-D-1040TS

3

Remove anti-entrapment strip of the sliding door (1).

AR72.29-D-5890TS

4

Remove door trim for sliding door (1).

Model 907.6/7 with code V4A (Right load compartment sliding door full trim)

AR72.16-D-6612TSB

Model 907.6/7 without code V4A (right load compartment sliding door full trim)

AR72.16-D-6612TS

5

Remove bearing bracket of the door handle of the sliding door (1).

AR72.16-D-4012TS

6

Remove inner door handle from the sliding door (1).

AR72.16-D-6601TS

7

Remove center carriage of the sliding door (1).

AR72.16-D-2230TSB

8

Remove side window from the sliding door (1).

AR67.30-D-2400TS

9

Remove door lock of the sliding door (1).

AR72.16-D-4035TSB

10

Remove top rotary tumbler from the sliding door (1).

Model 907.6/7 with code D03 (roof and rear-end doors, high version); model 907.6 with code D05 (super high roof); model 907.6 with code D06 (super high roof painted in vehicle color)

AR72.16-D-4034TS

11

Remove control unit for sliding door (1).

AR72.29-D-5898TS

12

Remove motor for sliding door (1).

AR72.29-D-5901TS

13

Remove electric motor for top rotary tumbler of the sliding door (1).

Model 907.6/7 with code D03 (roof and rear-end doors, high version); model 907.6 with code D05 (super high roof); model 907.6 with code D06 (super high roof painted in vehicle color)

AR72.29-D-5912TS

 Do not remove electric motor for top rotary tumbler of the sliding door (1) from the carrier plate (14).

14

Remove door checks of the sliding door (1).

AR72.16-D-6001TS

15

Remove stop buffers (2).

16

Remove screws (3).

 Bolt, centering pin to sliding door

*BA72.16-N-1007-01TS

17

Remove closing wedge (4).

18

Remove cover (5).

19

Remove rotary switch (6) with its carrier plate.

AR72.16-D-0003TSR

20

Remove cover (7).

21

Open cable holders (11).

22

Unclip pilot bushing (8) from the sliding door (1) and pull with the cable (15) upward out of the sliding door (1).

 Clip remover

*452589016300

23

Remove electrical wiring harness from the sliding door (1).

24

Remove edge guards (9).

25

Remove door foil (10).

Model 907.6/7 with code EL9 (front and rear 2-way speaker system)

26

Unclip cable holders (11) from the sliding door (1).

 Clip remover

*452589016300

27

Remove cables (12) from the sliding door (1).

28

Remove screws (13) and remove carrier plate (14).

Model 907.6 without code D03 (roof and rear-end doors, high version) without code D05 (super high roof) without code D06 (super high roof painted in vehicle color); model 907.7 without code D03 (roof and rear-end doors, high version)

29

Remove side impact protection reinforcement (16) from the sliding door (1).

Model 907 with code Z18 (national version: GCC states) or code ZU7 (national version: Canada) or code ZU8 (national version: U.S.A.) or code ZU9 (national version: Mexico)

 Screw, side impact protection reinforcement to sliding door

*BA72.16-N-1020-01TS

30

Copy position and diameter of bores (17, 18) for rotary switch (6) from the sliding door that is being replaced (1) to new sliding door (1).

When installing new sliding door (1).

 Installation: Drill bores (17, 18) on new sliding door (1).
Remove drill chips from inside of the new sliding door (1).

 Installation: Commercially available devices/tools
Cordless drill/driver
Stepped drill bit size 3 (diameter 6 to 38 mm)
Wet/dry vacuum cleaner

31

Repair bare spots on the bores (17, 18) using primer stick.

Primer stick

*BR00.45-Z-1012-07A

32

Assemble in the reverse order.

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1007-01TS

Bolt, centering pin to sliding door

Nm

8

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1020-01TS

Screw, side impact protection reinforcement to sliding door

Nm

23

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50