Remove/install bonded side window

AR67.30-D-2400TS

Remove/install bonded side window

14.08.2019

Model

907.6/7/8, 910.6

Modification notes

22.07.2019

Picture changed

AR67.30-D-0005-03TS

22.07.2019

Factual information added

Operation step 2

AR67.30-D-0005-03TS

14.08.2019

Picture changed

AR67.30-D-0005-03TS

14.08.2019

Factual information added

Operation step 2

AR67.30-D-0005-03TS

Shown on model 907.7 with code T16 (right sliding door), right side of vehicle

1

Side window(s)

2

Spacer

1

Side window(s)

3

Seal

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S



Remove

1

Lower one side window of a front door.

2

Check adjustment of sliding door.

Model 907.6/7/8, 910.6
with code T16 (Sliding door right)
Model 907.6/7/8, 910.6
with code T19 (Sliding door left)

Gap dimensions of sliding door

*BE60.00-N-1009-01TS

 Feeler gauge

*129589032100

If the adjustment of the sliding door is not correct,



Adjust sliding door.

AR72.16-D-1023TS

3

Remove seal (3) of the side window (1).

 Seal (3) is accessible from the vehicle interior.

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

4

Cut out respective side window (1) with windshield removal tool.

AR67.00-D-0001-01TS


Carefully cut out side window (1). Lift adjacent component parts (e.g. roof lining) when cutting out.
Otherwise the adjacent components can be damaged.

 Commercially available devices/tools
Windshield removal tool case

 Punch tubular probe for cutting wire through adhesive seam at an easily accessible point.



Clean

5

Remove remaining adhesive material from body flange.

 Cut residual adhesive down to approx. 1 mm and remove loose adhesive material.

6

Vacuum off any glass splinters and contamination.

 Commercially available devices/tools
Wet and dry vacuum cleaner



Install

7

Apply primer to the primed surface on the body flange.

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


Do not apply primer on residual adhesive material.
Otherwise, the adhesive effect will be impaired.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

8

Attach spacers (2) to the respective window cutout.

 To prevent the side window (1) from lowering, attach 2  spacers (2) to the window cutout at the bottom. One  spacer (2) on the side is sufficient for the correct lateral alignment.

 Spacer

*906589066300

9

Prepare adhesive cartridge.

AR67.00-D-0001-02TS

 Commercially available devices/tools
Electric or pneumatic squeeze gun

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

 Adapter

*000589866300

10

Prepare respective side window (1) for installation.

AR67.30-D-0005-02TS

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

11

Install seal (3) on the body flange.

12

Glue in respective side window (1).

AR67.30-D-0005-03TS

 Commercially available devices/tools
Electric or pneumatic squeeze gun

 Observe the gap dimensions "EC" and/or "IE".

Gap dimensions of side wall

*BE60.00-N-1005-01TS

Gap dimensions of sliding door

*BE60.00-N-1009-01TS

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

 Feeler gauge

*129589032100

 Spacer

*906589066300

13

Remove cup suction tools.

 Observe curing time of adhesive material.

14

Remove spacers (2).

 Spacer

*906589066300



Clean

15

Clean side window (1).

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1005-01TS

Gap dimensions of side wall

Side wall to fuel filler flap

Dimension "EA"

mm

3,5 (1,5)

Side wall to tail lamp

Dimension "EB"

mm

2,0 (1)

Glass pane in sidewall to glass pane in sidewall

Dimension "EC"

mm

10 (1)

For picture, see

AR60.00-D-0700-01TS

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1009-01TS

Gap dimensions of sliding door

Sliding door to B-pillar

Dimension "IA"

mm

6,0 (1)

Sliding door to longitudinal member

Dimension "IB"

mm

5,5 (1)

Sliding door to C-pillar

Dimension "IC"

mm

6,0 (1)

Sliding door to roof frame

Dimension "ID"

mm

5,5 (1)

Glass pane in sliding door to glass pane in sidewall

Dimension "IE"

mm

10 (1)

For picture, see

AR60.00-D-0700-01TS

Repair materials

Number

Designation

Order number

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00