Adjust sliding door

AR72.16-D-1023TS

Adjust sliding door

09.04.2019

Model

907.6/7/8, 910.6

Shown on model 907.7

1

Sliding door

IB

Gap dimension

MA

Minimum distance

2

Guide rail in center

IC

Gap dimension

SV

Beading offset

IA

Gap dimension

ID

Gap dimension

Shown on model 907.6 with code T55 (electrical actuation for right sliding door)

15

Unlocking

Shown on right sliding door (1) on model 907.6 with code D03 (Roof and rear-end doors, high version)

1

Sliding door

6

Bolts

9

Upper rotary tumbler

3

Screw

7

Centering cone

10

Counterpart

4

Lock striker

8

C-pillar

11

B-pillar

5

Striker pin

Shown on right upper rotary tumbler (9) on model 907.6 with code D03 (Roof and rear-end doors, high version)

5

Striker pin

9

Upper rotary tumbler

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Check

1

Check gap dimensions (IA, IB, IC, ID) on sliding door (1).

AR60.00-D-0700-01TS


The vehicle must be parked on level ground and the sliding door (1) must be completely assembled.
Otherwise the test result may be incorrect.

Gap dimensions of sliding door

*BE60.00-N-1009-01TS

 Feeler gauge

*129589032100

2

Check beading offset (SV) on the sliding door (1).


The vehicle must be parked on level ground and the sliding door (1) must be completely assembled.
Otherwise the test result may be incorrect.

Gap dimensions of sliding door

*BE60.00-N-1009-01TS

Maximum bead offset

*BE72.16-N-1001-01TS

3

Check minimum distance (MA) between sliding door (1) and center guide rail (2).

Minimum distance from sliding door to center guide rail

*BE72.16-N-1003-01TS

 Feeler gauge

*129589032100

4

Check transition between sliding door (1) and B-pillar (11).

 The contour of the B-pillar (11) must be flush with the contour of the sliding door (1) or may protrude by max. 1 mm.

5

Check transition between sliding door (1) and C-pillar (8).

 The contour of the sliding door (1) must be flush with the contour of the C-pillar (8) or may protrude by max. 1 mm.

Preparatory tasks

6

Open sliding door (1) and set release (15) on sliding door (1) to "MAN" position with a suitable screwdriver.

Model 907.6/7
with code T55 (Electric operation of sliding door on right)
Model 907.6/7
with code T56 (Electric operation of sliding door on left)

 This deactivates the electric drive of the sliding door (1).

7

Loosen screws (3) until the lock striker (4) can be moved.

8

Loosen striker pin (5) until it can be moved.

Model 907.6/7/8, 910.6
with code D03 (Roof and rear-end doors, high version)
Model 907.6/7
with code ZU7 (National version for Canada)
Model 907.6/7
with code ZU8 (National version for USA)
Model 907.6
with code D05 (Super-high roof)
Model 907.6
with code D06 (Super-high roof painted in vehicle colour)
Model 907.8
with code ZL3 (National version for Latin America)

9

Loosen screws (6) until the centering cone (7) can be moved.

Adjustment of the sliding door (1) in terms of height and longitudinal direction

10

Adjust gap dimensions (IA, IB, IC, ID), beading offset (SV), and minimum distance (MA).

AR72.16-D-1023-01TS

Gap dimensions of sliding door

*BE60.00-N-1009-01TS

Maximum bead offset

*BE72.16-N-1001-01TS

Minimum distance from sliding door to center guide rail

*BE72.16-N-1003-01TS

Model 907.6/7/8
except code T55 (Electric operation of sliding door on right)
except code T56 (Electric operation of sliding door on left)
Model 910.6Distance from limit stop to contact surface on C-pillar

*BE72.16-N-1005-01TS

 Bolt, carriage in center to sliding door

*BA72.16-N-1010-01TS

 Bolt, holder for carriage at bottom to sliding door

*BA72.16-N-1011-01TS

 Bolt, door check at top to sliding door

*BA72.16-N-1012-01TS

 Bolt, door check at bottom to sliding door

*BA72.16-N-1013-01TS

 Feeler gauge

*129589032100

Adjustment of the transitions between the sliding door (1) and body

11

Adjust transition between sliding door (1) and B-pillar (11) and transition between sliding door (1) and C-pillar (8).

AR72.16-D-1023-05TS

 Bolt, lock striker to C-pillar

*BA72.16-N-1008-01TS

 Bolt, carriage to holder

*BA72.16-N-1019-01TS

Fix end position of the sliding door (1)

12

Adjust position of the striker pin (5) relative to the top rotary tumbler (9) by moving it and then tighten.

Model 907.6/7/8, 910.6
with code D03 (Roof and rear-end doors, high version)
Model 907.6/7
with code ZU7 (National version for Canada)
Model 907.6/7
with code ZU8 (National version for USA)
Model 907.6
with code D05 (Super-high roof)
Model 907.6
with code D06 (Super-high roof painted in vehicle colour)
Model 907.8
with code ZL3 (National version for Latin America)


When the sliding door (1) is closed, the striker pin (5) must sit in the top rotary tumbler (9) with an even annular gap (arrow).
Otherwise this will cause clattering noise while driving.

13

Lightly tighten screws (6) by hand.

 It must still be possible to move the centering cone (7).

14

Open and close sliding door (1) twice.

 During this process, the centering cone (7) in the counterpart (10) is centered to the B-pillar (11).
The centering cone (7) and the counterpart (10) on the B-pillar (11) are intended to position the sliding door (1) quietly in the operating status. They may not be used for adjustment.

15

Tighten screws (6) on the centering cone (7).

 Bolt, centering pin to sliding door

*BA72.16-N-1007-01TS

Concluding tasks

16

Set release (15) on sliding door (1) to "AUTO" position with a suitable screwdriver.

Model 907.6/7
with code T55 (Electric operation of sliding door on right)
Model 907.6/7
with code T56 (Electric operation of sliding door on left)

 This re-activates the electric drive of the sliding door (1).

17

Fully open and close the sliding door (1) twice using the corresponding push button switch.

Model 907.6/7
with code T55 (Electric operation of sliding door on right)
Model 907.6/7
with code T56 (Electric operation of sliding door on left)

 For the normalization of the electrical drive of the sliding door (1).
Keep the push button switch pressed throughout the entire normalization run.

Test and adjustment values for gap dimensions

Number

Designation

Model 907.6/7/8, 910

BE60.00-N-1009-01TS

Gap dimensions of sliding door

Sliding door to B-pillar

Dimension "IA"

mm

6,0 (1)

Sliding door to longitudinal member

Dimension "IB"

mm

5,5 (1)

Sliding door to C-pillar

Dimension "IC"

mm

6,0 (1)

Sliding door to roof frame

Dimension "ID"

mm

5,5 (1)

Glass pane in sliding door to glass pane in sidewall

Dimension "IE"

mm

10 (1)

For picture, see

AR60.00-D-0700-01TS

Check values for sliding doors

Number

Designation

Model 907.6/7/8
with code T55 (Electric operation of sliding door on right)
Model 907.6/7
with code T56 (Electric operation of sliding door on left)

Model 907.6/7/8
except code T55 (Electric operation of sliding door on right)
except code T56 (Electric operation of sliding door on left)
Model 910.6

BE72.16-N-1001-01TS

Maximum bead offset

mm

1,0

1,0

Check values for sliding doors

Number

Designation

Model 907.6/7/8
with code T55 (Electric operation of sliding door on right)
Model 907.6/7
with code T56 (Electric operation of sliding door on left)

Model 907.6/7/8
except code T55 (Electric operation of sliding door on right)
except code T56 (Electric operation of sliding door on left)
Model 910.6

BE72.16-N-1003-01TS

Minimum distance from sliding door to center guide rail

mm

3...4

3...4

Check values for sliding doors

Number

Designation

Model 907.6/7/8
except code T55 (Electric operation of sliding door on right)
except code T56 (Electric operation of sliding door on left)
Model 910.6

BE72.16-N-1005-01TS

Distance from limit stop to contact surface on C-pillar

mm

2...3

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1007-01TS

Bolt, centering pin to sliding door

Nm

8

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1008-01TS

Bolt, lock striker to C-pillar

Nm

20

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1010-01TS

Bolt, carriage in center to sliding door

Nm

23

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1011-01TS

Bolt, holder for carriage at bottom to sliding door

Nm

32

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1012-01TS

Bolt, door check at top to sliding door

Nm

32

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1013-01TS

Bolt, door check at bottom to sliding door

Nm

32

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1019-01TS

Bolt, carriage to holder

Nm

10