ap0020t0011aa

Maintenance service

Typ ap · téma 00.20 · verze 0106 · 2010-09-08

Platí pro: MODEL NMB671.015 /020 /021 /030 /042 /332 /333

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 0 Celkový › 00 Celkové vozidlo › 00.20 Údržba, systémy údržby (FSS, ASSYST) — Řada 671 (modely 015, 020, 021, 030, 042, 332, 333)

EinPAS 10 Servis › 10.30 Údržba › 10.30.30 Údržba — Řada 671 (modely 015, 020, 021, 030, 042, 332, 333)

AP00.20-T-0011AA

Maintenance service

10.3.06

MODEL NMB671.015 /020 /021 /030 /042 /332 /333

Bus O 345/O 345 G

Designs 671.0/3

Maintenance service

T00.10-0007-01

Maintenance intervals

Maintenance work at every maintenance service

V2 Adjust valve clearance
at 1st, 3rd, 5th, 7th, etc. general maintenance

Z2 Additional operations at every 2nd maintenance service

Z3 Additional operations at every 3rd maintenance service

J1 Maintenance work once a year

J2 Maintenance operations every 2 years

J3 Maintenance jobs every 3 years

J4 Maintenance jobs every 4 years

km1 Maintenance operations every 300,000 km or once a year

Customer: ______________________ Vehicle license no.:____________________ Order number: _______________

Kilometer reading: __________________ Chassis no.:___________________________ Date: ____________________

Confirm carrying out the work by signature. Technician:_________________________________

Check by Customer service adviser

Condition on receipt

OK NOT OK

Check vehicle for damage to paintwork, corrosion and accident damage

Date of tachograph inspection

Due date of main inspection (HU)

Due date of safety check (SP)

Due date of exhaust emissions inspection (AU)

Read out fault memory

Oil service

completed

Oil change

Engine:

Oil and filter change

Observe notes in maintenance booklet and MB Specifications for Operating Fluids

Carry out Yes No

See confirmations in maintenance booklet

AP18.00-T-0101BB

Z2

Manual transmission

Observe notes in maintenance booklet and MB Specifications for Operating Fluids

With transmission 714.120/140

Carry out Yes No

See confirmations in maintenance booklet

AP26.00-T-2601BA

Z2

Automatic transmission

Oil and filter change

ZF transmission - observe notes in maintenance booklet and MB Specifications for Operating Fluids

With transmission 721.103/104/172

Carry out Yes No

See confirmations in maintenance booklet

With transmission
721.108/109/141/151/181/182

Carry out Yes No

See confirmations in maintenance booklet

AP27.00-T-2702A

Z2

Automatic transmission

Oil and filter change

Voith transmission - Observe notes in Maintenance booklet and MB-Specifications for Operating Fluids!

With transmission 721.440/460

Carry out Yes No

See confirmations in maintenance booklet

With transmission 721.446/447/462

Carry out Yes No

See confirmations in maintenance booklet

AP27.00-T-2702B

Z2

Rear axle

Observe notes in maintenance booklet and MB Specifications for Operating Fluids

Not on center axle 749.212

On rear axle 748.127/128/129/130/131/132/133

Carry out Yes No

See confirmations in maintenance booklet

On rear axle 748.120/121/122/123/
124/125/126/134/135

Carry out Yes No

See confirmations in maintenance booklet

AP35.00-T-3501AA

Z2

Voith Retarder

(including heat exchanger)

Observe notes in maintenance booklet and MB Specifications for Operating Fluids

Carry out Yes No

See confirmations in maintenance booklet

J3

Hydrostatic fan drive:

Oil and filter change

AP20.40-T-2001AA

J3

Oil in refrigerant compressor

Observe notes in maintenance booklet and MB Specifications for Operating Fluids

Oil is also replaced at 1st maintenance service

Except on model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA and model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

Carry out Yes No

On model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA

Carry out Yes No

AP83.55-T-8302AA

On model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

Carry out Yes No

AP83.55-T-8302AB

Maintenance

completed

Function test

Signaling system, indicator lamps

AP54.00-T-5451A

Headlamps, exterior lamps

AP82.10-T-8251A

Windscreen wipers, washer system, headlamp cleaning system

AP82.35-T-8252A

Air conditioning:

Heating, ventilation, heater booster

AP83.00-T-8351A

J1

Driving brake and parking brake

AP42.00-T-4255A

J1

Door and reversing system

AP72.40-T-7250B

J1

Emergency unlocking, inside and outside

Check and correct fluid level

In the event of a fluid loss which is not due to consumption, determine cause and eliminate subject to a separate repair order.

Power steering

AP46.00-T-4611A

Clutch operation

Central lubrication

Hydrostatic fan drive:

Check oil level

AP20.40-T-2012AA

Engine cooling system:

Corrosion and antifreeze

______°C

Correct subject to a separate repair order if necessary.

AP20.00-T-2010A

Batteries

AP54.10-T-5410A

Windshield washer system

AP82.35-T-8210A

Check for leaks and check condition

Look for chafing and check routing! If loss of fluid, determine cause and rectify, subject to separate repair order.

Intake manifold between air filter and engine

AP09.00-T-0953A

Hose connector between charge air cooler and engine

Exhaust system

AP49.00-T-4950A

J1

All major assemblies:

Engine, transmission, retarder, rear axle, front axle, steering, power steering pump, additional oil cooler

AP00.20-T-0050A

J1

All lines, hoses and ABS sensor cables

AP00.20-T-0051A

Oil lines, fuel lines, coolant lines, compressed-air lines and refrigerant lines in engine compartment

AP00.20-T-0051A

J1

Reservoirs, pneumatic and hydraulic equipment, shock absorbers, steering dampers, covers, boots, protective caps

AP00.20-T-0052A

Cooling and heating system:

Radiator, additional radiator, lines and hoses in the area of the engine and transmission

AP20.00-T-2050A

J1

Seal of the roof and/or emergency escape hatches

Check the handles fitted with tamperproof seals on the emergency escape hatches.

Lubricating work

Lubrication points:

with grease gun:

Steering knuckles, brake camshafts, propeller shaft, front axle trailing arms

with grease (loose), oil (can):

Joints, levers, fork ends

AP00.20-T-0020A

Central lubrication:

Check lubrication points for correct lubrication

Z2

Clutch release bearing

Long-term grease

Z2

Bearing of shifter shafts

Only on manual transmission 714.120/140

Z2

Transmission linkage:

Bearing of relay lever

Z2

Steering idler arm

AP46.40-T-4620A

J1

Lubricate rim bearing

Only with model 671.3

AP00.20-T-0022A

Engine:

V2

Check and adjust valve clearance

Carry out Yes No

See confirmations in maintenance booklet

AP05.30-T-0560BB

Drain fuel prefilter

Z2

Fuel prefilter with water separator: replace filter element

AP47.20-T-0783AA

Combination air filter:

Clean dust receptacle

Air filter with paper insert:

Check for contamination and clean or replace according to findings (maintenance indicator)

Replace paper element after cleaning three times, every 3 years at the latest.

Paper insert replaced

Yes No

AP09.10-T-0951A

V-belt:

Check condition and retension if necessary

Inspect poly V-belt for wear and damage

AP13.22-T-1351A

Front engine mount:

Check distance from engine mount stop to mounting console, adjust if necessary

Z2

Replace fuel filter

AP47.20-T-0780BB

J3

Replace coolant

Observe composition of coolant.

Carry out Yes No

See confirmations in maintenance booklet

AP20.00-T-2080AA

J3

Check coolant and heating water hoses and replace if necessary.

Chassis and body

Electrical system:

Starter, alternator, batteries, ground connections

Check cables for chafing marks and loose connections, tighten if necessary

AP15.18-T-1570A

J1

Batteries:

Clean cable connections at the battery posts, retighten and grease; check, retighten ground connection

AP54.10-T-5430A

J1

Headlamps:

Check adjustment, adjust if necessary

AP82.10-T-8260A

Inspect radiator, additional radiator, auxiliary oil cooler and charge air cooler for external soiling, clean

AP20.00-T-2051A

Clean coolant filter

J1

Floor heaters:

Clean heat exchanger

AP83.20-T-8333A

Air conditioning:

Air conditioning maintenance

Only on model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA

AP83.00-T-1000AA

Only on model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

AP83.00-T-1000AB

Air conditioning:

Check refrigerant level of air conditioning system

Except on model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA and model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

Air conditioning:

Check oil level in refrigerant compression

Except on model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA and model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

Air conditioning:

Clean air filter for passenger compartment ventilation, replace if necessary

Except on model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA and model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

Air conditioning:

Clean dust filter for heater and/or ventilation, replace if necessary

Except on model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA and model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

Air conditioning:

Clean air recirculation filter for heater and/or ventilation, replace if necessary

Except on model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA and model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

Air conditioning:

Clean driver area air filter and replace if necessary

J1

Air conditioning:

Clean condenser

Except on model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA and model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

J1

Air conditioning:

Replace dehydrator

Except on model 671.015/020/021/030/042 with Konvekta ACX 602 air conditioning with roof heater, code HKA and model 671.030 with Sütrak AC 353 air conditioning without roof heater, code HKC

J1

Air conditioning:

Check function of condenser blower

Compressed-air reservoir:

Drain condensation

AP42.60-T-4390A

J1

Compressed air drier:

Replace granulate cartridges

Only for 'Wabco 1 K' air drier with integrated pressure regulator, code B68

AP42.60-T-4381A

Clean cyclone separator, replace filter

AP42.60-T-4283BB

J3

Clutch operation:

Replace brake fluid

Carry out Yes No

See confirmations in maintenance booklet

AP25.20-T-2981A

Clutch:

Check lining thickness on wear indicator

km1

Checking condition of steering mechanism

AP46.00-T-4650A

Z3

Replace power steering filter cartridge

Remove/install cartridge in oil sump

AR46.25-T-1000-01A

Automatic transmission, transmission linkage:

Check for play, wear and adjustment and correct if necessary

Voith transmission:

Check that cable connection on transmission is firmly fastened

Brake system:

Check brake lining thickness

On rear axle 748.130/131/132/133, 749.212

On front axle 733.406,
On rear axle 748.12, 748.134/135

AP42.10-T-4253A

Residual brake lining thickness:

left front ______ right front ______

Left center ____ right center ______

left rear _______ right rear ______

J1

Brake system:

Check position of brake camshaft

AP42.10-T-4254A

J1

Automatic brake adjuster:

Check wheel brake cylinder extension travel

AP42.10-T-4291A

J3

Front axle wheel hubs:

Replace grease and check tapered roller bearings

Carry out Yes No

See confirmations in maintenance booklet

AP33.20-T-3350A

J3

Wheel hubs of center axle:

Replace grease and check tapered roller bearings

Only on model 671.3 with center axle 749.212

Carry out Yes No

See confirmations in maintenance booklet

J3

Rear axle wheel hubs:

Check tapered roller bearings

On rear axle 748.127/128/129/130/131/132/133

Carry out Yes No

See confirmations in maintenance booklet

Remove/install rear wheel hub

On rear axle 748.120/121/122/123/
124/125/126/134/135

Carry out Yes No

See confirmations in maintenance booklet

AR35.20-T-0310AA

Check tires for damage and cracks

Tire inflation pressure:

Check, correct if necessary

Including spare tire.

AP40.15-T-4060A

Floor:

Check seams and seals of floor covering

Auxiliary heater: Replace fuel filter

AP83.70-T-8380AA

J1

Auxiliary heater:

CO2-Check content and adjust if necessary

J1

Auxiliary heater:

Replace fuel pump.

J2

Check corrosion protection of underbody before the start of the colder seasons, repair subject to separate repair order if necessary

J3

Check skeleton preservation and cavity preservation and retreat if necessary

J4

Clean underbody and framework areas accessible from below, check drain bores for contamination

Carry out Yes No

See confirmations in maintenance booklet

J4

Check cavities and seal between framework and paneling and recondition subject to separate repair order if necessary

Carry out Yes No

See confirmations in maintenance booklet

Check bolts and nuts for tight seating

Tighten if necessary.

Chassis and body:

Steering mount, air bellows support (front axle), bearing brackets of transverse control arm and trailing arm, brake cylinders and bearing brackets,

In addition on O 345 G:

Support cylinder, link bolts, bellows of center bow supports, articulation angle sensor, steering angle sensor

AP00.20-T-0071A

Z3

Chassis and body

AP00.20-T-0071A

Tighten screws and nuts

Observe official torque specifications.

Chassis and body:

Air bellows support (rear axle or center axle), trailing arm to spring support, cover plates of transverse control arms and trailing arm

In addition on O 345 G:

Support on front section, trailing arm on rear section, turntable on support and crossmember, links on crossmember

Wheels

AP40.10-T-4070A

Final inspection

Test drive or test stand

Pay attention to road safety of vehicle. Check brakes, steering, tires, illumination and signaling system.

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