ap0600p0655a

Check fuel cell system with on-board hydrogen sensors

ประเภท ap · หัวข้อ 06.00 · เวอร์ชัน 0103 · 2020-01-17

ใช้กับ: Model 253.99

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กลุ่มฟังก์ชัน 1 Engine › 06 Fuel cell system › 06.00 General — ซีรีส์ 253 (รุ่น 99*)

EinPAS 10 Service › 10.30 Maintenance › 10.30.30 Maintenance — ซีรีส์ 253 (รุ่น 99*)

AP06.00-P-0655A

Check fuel cell system with on-board hydrogen sensors

15.11.2019

Model

253.99

Check fuel cell system with on-board hydrogen sensors

P54.33-A000-09

Shown on instrument cluster with view of kilometer reading in the multifunction display (30)

4

Drive system readiness to drive

22

Drive system

18

Fuel level indicator

23

Hydrogen alarm

19

Fuel reserve with fuel filler cap position indicator

30

Multifunction display

21

Electrical fault

Check fuel cell system with on-board hydrogen sensors

P06.40-2043-09

Shown with removed underfloor paneling

1

Hydrogen sensor 1 on fuel tank over rear axle

Check fuel cell system with on-board hydrogen sensors

P06.40-2045-09

Vehicle with open hood

2

Hydrogen sensor 2 over fuel cell stack

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Danger

Risk of explosion caused by escaping hydrogen or overheating of the fuel tanks when working on the hydrogen system. Risk of frostbite to body parts caused by escaping gas and by touching component parts carrying gas when emptying fuel tanks. Risk of asphyxiation caused by inhalation of air diluted by hydrogen. Risk of burn injuries by coming into contact with an invisible pale blue hydrogen flame.

AS00.00-Z-0030-01B

Topical note

Notes on fuel cell system

AH00.00-P-0022-01RFW

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Check

1

Switch on ignition and check whether the fuel level indicator (18) in the instrument cluster displays > 50 % fill level.

If the fuel level indicator (18) in the instrument cluster displays < 50 % fill level.

Refuel vehicle until the fuel level indicator (18) in the instrument cluster displays > 50 % fill level.

After obtaining special order.

2

Start vehicle and check whether faults relevant to the fuel cell system are present.

The drive system readiness to drive (4) "READY" must be displayed in the instrument cluster.

If faults relevant to the fuel cell system are displayed in the multifunction display (30), electrical fault (21), drive system (22) or hydrogen alarm (23) or the fuel reserve with fuel filler cap position indicator (19) is displayed or the drive system readiness to drive (4) does not display "READY".

Determine cause and rectify fault.

After obtaining special order.

3

Switch off ignition.

4

Connect charger for maintaining on-board electrical system voltage at vehicle.

AR54.10-P-1127LW

5

Connect diagnostic system.

AD00.00-P-2000-04B

6

Close hood.

7

Check fuel cell system with the vehicle's hydrogen sensor 1 on fuel tank over rear axle (1) and hydrogen sensor 2 over fuel cell stack (2) using the diagnostic system.

Test conditions: Still air; air conditioning and blower switched off in the vehicle interior; hood closed; underbody and engine compartment lining installed; fan unit off


Do not take fan unit out of operation for this test.
Because this must come on in the case of a leakage for safety reasons.


The test conditions must be complied with.
Because otherwise the actual hydrogen concentration is diluted and the actual values of hydrogen sensor 1 on fuel tank over rear axle (1) and hydrogen sensor 2 over fuel cell stack (2) display too little.

The test is called up and started as follows in the vehicle diagnosis system:
Control units view 
N116/2 Fuel cell stack (FCU) 
Actuations 
Leak test for component part "Fuel cell stack" 
Observe actual value of hydrogen sensor 1 on fuel tank over rear axle (1) and hydrogen sensor 2 over fuel cell stack (2) for a period of 5 min.

If the fan unit is underway due to an impermissible increase of the actual values of the hydrogen sensor 1 on fuel tank over rear axle (1) or hydrogen sensor 2 over fuel cell stack (2).

Perform quick test leak test and rectify hydrogen leakage. Then repeat test.


Model 253.992/993 with engine 780

AR06.00-P-0003RFW

After obtaining special order.

If the fan unit is underway despite a permissible increase of the actual values of the hydrogen sensor 1 on fuel tank over rear axle (1) or hydrogen sensor 2 over fuel cell stack (2).

Repeat test as soon as the fan unit is no longer running.

If the increase in the actual values of hydrogen sensor 1 on fuel tank over rear axle (1) or hydrogen sensor 2 over fuel cell stack (2) is < 0.3 vol% and absolute value is < 0.5 vol%.

Test is OK.

If the increase in the actual values of hydrogen sensor 1 on fuel tank over rear axle (1) or hydrogen sensor 2 over fuel cell stack (2) is > 0.3 vol% or absolute value is > 0.5 vol%.

Test is not OK. Perform quick test leak test and rectify hydrogen leakage.


Model 253.992/993 with engine 780

AR06.00-P-0003RFW

After obtaining special order.

8

Disconnect diagnostic system.

AD00.00-P-2000-04B

9

Disconnect charger for maintaining on-board electrical system voltage on the vehicle.

AR54.10-P-1127LW

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