Maintenance service

AP00.20-T-0011B

Maintenance service

10.11.09

MODEL NMB613.355 /455 /485

Bus O 350

BM [model designation] 613.355/455/485

T00.00-0002-01

 Maintenance

 V2 Adjust valve clearance
at 1st, 3rd, 5th, 7th, etc. general maintenance

 Z2 Additional operations at every 2nd maintenance service

 J1 Maintenance operations once a year

 J2 Maintenance operations every 2 years

 J3 Maintenance jobs every 3 years

 If no intermediate inspection is being carried out at the same time, the work should be carried out

Chassis no. : __________________________________ Order number: _________________________________

Kilometer reading: _________________________________ Vehicle license no.: _________________________________ Date: ___________

Confirm carrying out the work by signature. Technician: ________________________________________________________

	Check by customer service adviser	Condition on receipt OK not OK  
	Check vehicle for damage to paintwork, corrosion and accident damage	 
	Date of tachograph inspection	 
	Oil service	completed 
	Oil change
	Engine - oil and filter change Observe notes in maintenance booklet and MB Specifications for Operating Fluids!	Carry out yes no See confirmations in maintenance booklet 	AP18.00-T-0101A
 Z2	Manual transmission Observe notes in maintenance booklet and MB Specifications for Operating Fluids!	Transmissions 711.5, 714.1 Carry out yes no See confirmations in maintenance booklet 
		Transmission 714.668/690, Transmission 714.691 with code (G61) Electropneumatic power shift (EPS), Carry out yes no See confirmations in maintenance booklet 	AP26.00-T-2601A
 Z2	Rear axle Observe notes in maintenance booklet and MB Specifications for Operating Fluids!	Rear axle 745.990/996 Carry out yes no See confirmations in maintenance booklet 
		Rear axle 745.8/997 Carry out yes no See confirmations in maintenance booklet 	AP35.00-T-3501B
	Voith retarder (including heat exchanger) Observe notes in maintenance booklet and MB Specifications for Operating Fluids!	Model 613.355 with transmission 714.668 with code (B10) Voith Retarder R115 (integrated) Model 613.355 /455 /485 with transmission 714.690 /691 with CODE (B10) Voith Retarder R115 (integrated) Carry out yes no See confirmations in maintenance booklet 	AP43.30-T-4301A
 J3	Oil in refrigerant compressor Observe notes in maintenance booklet and MB Specifications for Operating Fluids! Also replace oil at 1st maintenance service	Carry out yes no
		With code (HA4) Konvekta air conditioning with roof heater and timer 	AP83.55-T-8302BA
		Model 613.455 with engine 446.938 with code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater Model 613.455 with ENGINE 446.938 with code (HKE) Konvekta ACX 642 air conditioning without roof heater 	AP83.55-T-8302BAS
	Maintenance
	Function test
	Driving brake and parking brake		AP42.00-T-4255B
	Signaling system, indicator lamps		AP54.00-T-5451A
	Door and reversing system		AP72.40-T-7250A
	Headlamps, exterior lamps		AP82.10-T-8251BA
	Windscreen wipers, washer system, headlamp cleaning system		AP82.35-T-8252A
	Air conditioning: Heating, ventilation, heater booster		AP83.00-T-8351B
	Check for leaks and check condition Look for chafing marks and check routing
	All major assemblies: Engine, transmission, retarder, rear axle, steering, steering pump		AP00.20-T-0050A
	All pipes and hoses, ABS sensor cable		AP00.20-T-0051A
	Container, hydraulic equipment, Damper, steering damper, covers, boots, protective caps		AP00.20-T-0052A
	Intake manifold between air filter and engine		AP09.00-T-0953A
 J1	Cooling and heating system: Status test of radiator, lines and hoses in the engine or transmission area		AP20.00-T-2050BA
	Exhaust system		AP49.00-T-4950A
	Units - clean outside of breather		AP00.20-T-0030A
	Check and correct fluid level	 In the event of fluid loss not caused by consumption: Determine and eliminate cause, subject to separate repair order.
	Cooling system of engine Check corrosion protection and antifreeze protection, correct if necessary	______°C  Correct subject to a separate repair order. 	AP20.00-T-2010A
	Batteries		AP54.10-T-5410A
	Windshield washer system		AP82.35-T-8210A
 Z2	Power steering		AP46.00-T-4611A
 J1	Air conditioning system - check refrigerant level	Model 613.355/455/485 except code (HA4) Konvekta air conditioning with roof heater and timer Model 613.455 except code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater Model 613.455 except code (HKE) Konvekta ACX 642 air conditioning without roof heater 	AP83.30-T-8312A
	Air conditioning system - check refrigerant level	With code (HA4) Konvekta air conditioning with roof heater and timer 	AP83.30-T-8312BA
		Model 613.455 with code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater Model 613.455 with code (HKE) Konvekta ACX 642 air conditioning without roof heater 	AP83.30-T-8312BAS
	Lubricating work
	Lubrication points Grease gun: Steering knuckle, propeller shaft Grease (loose), oil (can): Joints, levers, fork ends		AP00.20-T-0020A
 Z2	Bearing of shifter shaft	Transmissions 711.5, 714.1? 
		Transmission 714.6 	AP26.60-T-2620A
 Z2	Engine control: Bearings of control lever on substructure	Except code (CZ3) Central lubrication produced by Vogel, liquid grease 	AP30.10-T-3021A
 Z2	Steering idler arm		AP46.40-T-4620A
	Engine:
	Replace fuel filter (content of 0.5 l for each filter)		AP47.20-T-0780A
 Z2	Replace fuel filter (content of 1 l for each filter)		AP47.20-T-0780A
	Combination air filter: Clean dust receptacle		AP09.10-T-0930B
	Air filter with paper insert: Check for contamination (maintenance indicator), clean according to findings or replace.	 Replace paper insert after cleaning three times, at the latest every 2 years Paper insert replaced yes no 	AP09.10-T-0951A
	V-belt: Check condition and retension if necessary 2nd generator		AP13.20-T-1350A
	Check poly-V belt for wear and damage		AP13.22-T-1351A
 Z2	Check valve clearance, set if necessary		AP05.30-T-0560B
 Z2	Fuel prefilter: Clean filter element		AP47.20-T-0730A
	Drain fuel prefilter	Only on fuel prefilters with water separator 
	Fuel prefilter with water separator: replace filter element	Model 613.455 with engine 446.938 	AP47.20-T-0783BB
 Z2	Engine brake: Check condition and adjustment		AP14.15-T-1450B
 Z2	Engine control: Lubricate and check function and condition of engine control system joints		AP30.10-T-3022A
 Z2	Adjust linkage	
	Adjust linkage		AR30.10-T-1010C
 J1	Engine mounts: Adjust		AP22.10-T-2260A
 J3	Replace coolant	 Observe composition of coolant. 	AP20.00-T-2080BA
	Chassis and body
	Check radiator, additional radiator, additional oil cooler and charge air cooler for external contamination and clean if necessary		AP20.00-T-2051BA
	Clutch: Check lining thickness on wear indicator	Transmissions 711.5, 714.1 
		Transmission 714.6 	AP25.20-T-2550A
	Propeller shaft Check joints and collapsible sections for play and wear		AP41.10-T-4150B
	Rear axle with steel axle housing: Adjust adjustment screw using sliding block	Rear axle 745.8 	AP35.30-T-3560A
 Z2	Rear axle with cast iron axle housing: Adjust adjustment screw using sliding block	Rear axle 745.8 	AP35.30-T-3560A
	Tire inflation pressure: Check, correct if necessary, including spare tire		AP40.15-T-4060A
	Compressed-air reservoir: Drain condensation		AP42.60-T-4390A
	Air conditioning: Replace dust filter for heater and/or ventilation	Model 613.355/455/485 except code (HA4) Konvekta air conditioning with roof heater and timer Model 613.455 except code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater Model 613.455 except code (HKE) Konvekta ACX 642 air conditioning without roof heater 	AP83.00-T-8381A
	Air conditioning: Replace recirculated air filter		AP83.10-T-8383A
	Check trailer hitch: Function, play and attachment	
	Brake system: Check brake lining thickness Residual brake lining thickness: left front right front left rear right rear		AP42.10-T-4253B
 J1	Automatic brake adjuster: Check wheel brake cylinder release travel	Rear axle 745.8/ 9 	AP42.10-T-4291A
 J1	Checking condition of steering mechanism		AP46.00-T-4650A
 J1	Headlamps: Check setting and adjust if necessary		AP82.10-T-8260A
 Z2	Electrical system: Starter, alternator, batteries, ground connections Check cables for chafing marks and loose connections, tighten if necessary		AP15.18-T-1570A
 Z2	Compressed-air drier - replacing granulate cartridges	Carry out yes no See confirmations in maintenance booklet 	AP42.60-T-4381BA
 J1	Batteries: Clean cable connections at battery posts, retighten and grease; Check and tighten ground connection		AP54.10-T-5430A
	Air conditioning: Check oil level in refrigerant compressor	Model 613.355/455/485 except code (HA4) Konvekta air conditioning with roof heater and timer Model 613.455 except code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater Model 613.455 except code (HKE) Konvekta ACX 642 air conditioning without roof heater 	AP83.55-T-8311A
		With code (HA4) Konvekta air conditioning with roof heater and timer 	AP83.55-T-8311BA
		Model 613.455 with ENGINE 446.938 with code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater Model 613.455 with ENGINE 446.938 with code (HKE) Konvekta ACX 642 air conditioning without roof heater 	AP83.55-T-8311BAS
 J1	Air conditioning: Cleaning passenger compartment air filter	Model 613.355/455/485 except code (HA4) Konvekta air conditioning with roof heater and timer Model 613.455 except code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater Model 613.455 except code (HKE) Konvekta ACX 642 air conditioning without roof heater 	AP83.30-T-8334A
	Air conditioning: Air conditioning maintenance	With code (HA4) Konvekta air conditioning with roof heater and timer 	AP83.00-T-1000BA
		Model 613.455 with code (HKB) Konvekta ACX 641 SAPTCO air conditioning without roof heater 	AP83.00-T-1000BAS
		Model 613.455 with code (HKE) Konvekta ACX 642 air conditioning without roof heater 	AP83.00-T-1000BAE
 J1	Smoke alarm (lavatory) - replace battery	With ARGUS smoke alarm, contact the Merten company 	AP86.10-T-8682A
 J2	Front axle wheel hubs: Replace grease and check tapered roller bearings	Carry out yes no See confirmations in maintenance booklet 	AP33.20-T-3350BA
 J2	Rear axle wheel hubs: Replace grease and check tapered roller bearings	On rear axle 745.9 Carry out yes no See confirmations in maintenance booklet 
		On rear axle 745.8 Carry out yes no See confirmations in maintenance booklet 	AP35.20-T-3550B
 J3	Underfloor cavity preservation	
 J3	Clutch operation: Replace brake fluid		AP25.20-T-2981B
	Check bolts and nuts for tight seating	 Tighten if necessary.
 Z2	Chassis and body: Front axle: - Control arm attachments - Control arm plate - Supporting strut levers - Supporting struts - Damper mounts - Damper - Stabilizer Rear axle - Control arm attachments on substructure - Stabilizer	Rear axle 745.9 
		Rear axle 745.8 	AP00.20-T-0071B
	Retighten bolts and nuts, observe tightening torque
 Z2	Chassis and body: Rear axle - Trailing arm to spring support	Rear axle 745.9, 746.2 
		Rear axle 745.8 	AP00.20-T-0073A
 Z2	Chassis and body: Rear axle - Spring support	Rear axle 745.9 
		Rear axle 745.8 	AP00.20-T-0073A
		Rear axle 746.2 
	Remove/install rear axle spring bracket		AR32.22-T-2050BA
	Wheels		AP40.10-T-4070A
	Final inspection
	Test drive or test stand	 Pay attention to road safety: Check brakes, steering, tires, illumination and signaling system.
Mercedes-Benz Türk AŞ	After Sales Service M/AST	Satış Sonrası Hizmetleri M/AST

เอกสารที่อ้างถึง