Remove/install exterior detachable parts and trim in vehicle interior for replacing sidewall up to window cutout

AR60.00-D-0021TS

Remove/install exterior detachable parts and trim in vehicle interior for replacing sidewall up to window cutout

14.04.2020

Model

907.6/7, 910.6

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6/7, 910.6

except code T19 (Sliding door left)

Left side of vehicle

Modification notes

19.12.2019

Method extended

Operation step 25

Shown on model 907.7, left side of vehicle

1

Side wall

Shown on model 907.7 with code U60 (Passenger compartment seats, 2-passenger bench seat, 1st row), code U63 (Passenger compartment seats, 3-passenger bench seat, 2nd row), code W16 (Left front window, fixed in side wall/sliding door) and code W27 (Rear left fixed window), left side of vehicle

5

Bonded side window

9

Load compartment floor

6

Front side wall trim

10

Seat belt

7

Rear side wall trim

11

D-pillar paneling

8

Passenger bench seat

17

Bonded side window

Shown on model 907 with code P48 (rear mud flap), left side of the vehicle

12

Dirt trap

13

Bolts

14

Nuts

Shown on model 907, left side of vehicle

15

Frame seal

Shown on model 907.6 except code W16 (Left front window, fixed in side wall/sliding door) and except code W18 (Left front sliding window in side wall/sliding door) and except code W27 (Rear left fixed window) and except code W35 (Sliding window, rear right) and except code IR6 (Wheelbase 4325 mm, overhang 1615 mm) and except code IR7 (Wheelbase 4325 mm, overhang 2015 mm), left side of vehicle

16

Electrical wiring harness

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on battery

Typ 910.6 mit Motor 780.703

AH54.10-P-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove fuel filler flap.

If left side of vehicle is damaged.

AR88.60-D-6023TS

2

Remove filler neck.

If left side of vehicle is damaged.

Model 907.6 with engine 654.9, Models 907.6/7 with engines 642, 651, Model 910.6 with engine 651

AR47.10-D-7541TS

Model 907.6/7 with engine 274

AR47.10-D-7541TSC

3

Remove respective protective strips.

AR88.80-D-1040TS

4

Remove respective rear lamp unit.

AR82.10-D-4731TS

5

Remove respective rear wheel.

AR40.10-D-1100TS

6

Remove respective mud flap (12).

Model 907.6/7, 910.6 with code P48 (rear mud flap)

 For this purpose, remove screws (13) and remove nuts (14).

7

Remove respective bonded front side window (5).

Model 907.6, 910.6 with a window in the front side wall, model 907.7

AR67.30-D-2400TS

8

Remove respective bonded center side window (5).

Model 907.6/7 with code IR6 (wheelbase 4,325 mm, overhang 1,615 mm) or with code IR7 (wheelbase 4,325 mm, overhang 2,015 mm) with a window in the center in side wall

AR67.30-D-2400TS

9

Remove respective bonded rear side window (17).

Model 907.6/7 except code IR6 (wheelbase 4,325 mm, overhang 1,615 mm) and except code IR7 (wheelbase 4,325 mm, overhang 2,015 mm) with a window in the rear side wall

AR67.30-D-2400TS

10

Remove spare wheel in load compartment.

Model 910.6 with code R87 (spare wheel/spare rim) with code RG8 (tires 225/75 R16 C)
If left side of vehicle is damaged.

 See the operator's manual for the vehicle.

11

Remove respective wheel well trim.

Model 907.6, 910.6 with code V52 (Loadable wheel well)

AR68.30-D-0016TS

12

Remove respective passenger bench seat (8).

Model 907.6/7 with passenger bench seat

AR91.21-D-4425TS

13

Remove respective side load compartment trim.

Model 907.6, 910.6 with code V25 (load compartment trim up to belt rail, simple) or with code VA1 (load compartment trim up to belt rail, standard) or with code VA2 (load compartment interior trim up to roof height (wood)) or with code VA3 (load compartment interior trim up to roof height, can be washed)

AR68.30-D-1185TS

14

Remove respective front side wall trim (6).

Model 907.6 with code V21 (luxury interior trim), model 907.7

AR68.30-D-1209TSR

15

Remove respective center side wall trim.

Model 907.6 with code IR6 (wheelbase 4,325 mm, overhang 1,615 mm) with code V21 (luxury interior trim), model 907.6 with code IR7 (wheelbase 4,325 mm, overhang 2,015 mm) with code V21 (luxury interior trim), model 907.7 with code IR6 (wheelbase 4,325 mm, overhang 1,615 mm), model 907.7 with code IR7 (wheelbase 4,325 mm, overhang 2,015 mm)

AR68.30-D-1211TSR

16

Remove respective rear side wall trim (7).

Model 907.6 with code V21 (luxury interior trim), model 907.7

AR68.30-D-1208TSR

17

Remove respective cable duct of the electrical wiring harness (16).

Model 907.6/7, 910.6 with code V94 (cable duct on side wall)

18

Remove respective electrical wiring harness (16) in the repair area and position outside of the working area.

19

Remove respective D-pillar trim (11).

Model 907.6/7

AR68.30-D-4497TSR

20

Remove tie-down rail from side wall.

Model 907.6, 910.6 with code V42 (side wall tie-down rails on belt rail)

AR68.50-D-8250TS

21

Remove load compartment floor (9).

Model 907.6, 910.6 with code V43 (wooden floor) except code VK8 (plastic floor covering)

AR68.80-D-5800TSR

Model 907.6, 910.6 with code VK8 (plastic floor covering) except code V43 (wooden floor)

AR68.80-D-5800TSF

22

Remove respective sealing frame (15) in the repair area and position outside of the working area.

23

Remove respective seat belt (10).

AR91.40-D-1015TS

24

Remove respective underfloor paneling.

Model 910.6 with engine 651 with code XM1 (Noise abatement measures), model 907.6/7 with code XM1 (Noise abatement measures) model 910.6 with engine 780.703

AR61.30-D-1001TS

25

Remove respective underfloor paneling at high-voltage battery carrier.

* Applies to Europe only

Model 910.6 with engine 780.703

AR61.30-D-1002TE

26

Install in the reverse order.