Maintenance service

AP00.20-B-0011L

Maintenance service

25.11.2019

Model	695.023/053 with engine 457.914
Model	696.080/090/365/367/369 with engine 457.923/924/931

		M - Maintenance service
		Z1 - Additional service only in 1st M maintenance service
		Z2 - Additional services every 2 M maintenance service
		Z3 - Additional services every 3 M maintenance service
		Z4 - Additional services every 4 M maintenance service
		Additional services only in the 1st and the 2nd M maintenance services
		J1 - Maintenance services every year
		J2 - Maintenance services every 2 years
		J3 - Maintenance services every 3 years

B00.20-0106-11

Customer

Order number

License plate number

Current mileage

Date

Signature

		Input condition not OK:	
Completed

			
	Checks to be performed by the Technical Consultant
	Check the cabin conservation		
		.		AP97.20-B-9750B
	Inspect the side protection devices, side spoiler and air deflector for damages		
	Fire extinguisher: check the fastening, seal, pressure and charge expiration		
	Safety belts: check the conditions and operation		
		.		AP91.40-B-1001A
	Horn, alarm buzzer and pilot lamps: check operation		
		.		AP54.00-B-5451D
	Check the doors, locks and handles		
		.		AP72.00-B-7253A
	Headlamps and external lamps: check operation		
		.		AP82.10-B-8251D
	Ventilation and heating - check operation		
		.		AP83.00-B-8351B
	Windshield wiper and washer: check operation		
		.		AP82.30-B-8252B
	Seats: check adjustment devices operation		
	Air conditioning: check operation		
	Oil change
	Change the engine oil and filter: check the intervals indicated in the oil change table		
		.		AP00.20-B-0000-10A
		If it is found that the vehicle is in the service interval
		
		Change the oil.
		Vehicles 696.080/090/365/367/369		AP18.00-B-0101I
	Manual gearbox: observe the intervals for oil change indicated in the table		
		.		AP00.20-B-0000-10A
		If it is found that the vehicle is in the service interval
		
		Change the oil.
		Transmissions 718.46		AP26.00-B-2601H
		Transmissions 715.50		AP26.00-B-2601A
	Rear axle: change the oil in the center case and in the lateral reduction cases		
				AP00.20-B-0000-10A
		If it is found that the vehicle is in the service interval
		
		Change the oil.
				AP35.00-B-3501D
	Chassis and body
	Kingpins: lubricate with grease under pressure		
				AP00.20-B-0020B
	Clamps and pins of the front and rear suspension springs: lubricate with grease under pressure		
				AP00.20-B-0020B
	Front and rear brake shoes actuation shafts: lubricate with grease under pressure		
		Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))		AP00.20-B-0020B
	Universal joints and sliding sleeve of the drive axles: lubricate with grease under pressure		
				AP00.20-B-0020B
	Trailer coupler: lubricate with grease under pressure		
		Vehicle 696.365		AP00.20-B-0020B
	5th wheel: lubricate with grease under pressure		
		Vehicles 695.053, 696.090/369		AP00.20-B-0020B
	Intermediate transmission axle bearings: lubricate with grease under pressure		
		 Vehicles with two rear axles.
	Hydraulic power steering: Check the oil level		
		If the oil level is below the specified
		
		Eliminate the cause, with a separate invoice.
		Steering boxes 766.499/560/566		AP46.00-B-4611D
	Windshield washer: Check the filling level		
				AP82.35-B-8210C
		If the oil level is below the specified
		
		Eliminate the cause, with a separate invoice.
	All major assemblies (engine, transmission, rear axle, hydraulic power steering): check the tightness and condition		
				AP00.20-B-0050B
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with a separate invoice.
	Oil pipe, fuel, hydraulic and compressed air fluid, cables, and sensors		
				AP00.20-B-0051B
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with a separate invoice.
	Reservoirs, pneumatic components, hydraulic components, shock absorbers: check the tightness and condition		
				AP00.20-B-0052B
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with a separate invoice.
	Intake tube between air filter and the engine: check the tightness condition		
				AP09.00-B-0953D
		 Pay attention to friction points and fixture.
		In case of damage and leakage
		
		Determine and eliminate the cause, with a separate invoice.
	Cooling and heating system: Check for tightness and condition		
		 Visual inspection.
	Clutch: Check clutch disc wear at the wear indicator		
				AP25.20-B-2550A
	Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing		
				AP41.10-B-4150A
	Brake system: check brake linings for wear		
		Vehicles 695.023/053, 696.365/367/369 with Code BB6 (Drum brakes on the ED (VA) and on the ET (HA))
	Brake system: check the operation of the service brake and parking brake and adjust the wheel brake clearance		
				AP42.00-B-4255B
	Disc brake: check for pads wear		
		Vehicles 696.080/090
		If the pad is worn or damaged
		
		Change with a separate invoice.
	Automatic brake lash adjuster: Check for operation and assembly		
		Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))
	Automatic brake regulator: lubricate with grease under pressure		
		Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))
	APU valve noise muffler: Check and clean		
		If there is excessive noise
		
		Replace the noise muffler with a separate invoice.
	Steering: check sector rod play, condition and play of the steering terminals		
				AP46.00-B-4650D
	Front and rear suspension shock absorbers: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071C
	Engine
	Fuel pre-filter with water separator: Change the pre-filter		
		.		AP47.20-B-0783A
	Fuel filter: change the filter		
				AP47.20-B-0780D
	Air filter: Clean the automatic dust discharge valve		
				AP09.10-B-0931D
	Air filter: check the filtering element saturation condition through the maintenance indicator		
				AP09.10-B-0951G
	Poly-V belts and tensors: examine the condition and stretch them if necessary		
				AP13.22-B-1351F
		If the belt has unilateral wear, characteristic of defective tensor
		
		Replace at extra charge.
	Cooling system: check the coolant level and observe the ratio of the anti-corrosive/antifreeze additive		
		.		AP20.00-B-2010C
		If the coolant level or the ratio of the anti-corrosion / antifreeze additive is out of the specified
		
		Correct against separate invoicing.
	Final control
	Routing test or in rolls		
		 Pay attention to the vehicle safety regarding the operation of brakes, steering, lighting, indicator lights and general performance.
	Z1 - Additional service only in 1st M maintenance service
	Steering and link arms and bars: check tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071C
	Front and rear stabilizer bar: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071C
	Front and rear suspension beam springs fastening to the vehicle frame: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071C
	Fastening of the fuel tank supports in the vehicle frame and fastening straps of the reservoir: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071C
	Front and rear cabin fastening to vehicle frame: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071C
	Z2 - Additional services every 2 M maintenance service
	Front and rear stabilizer bar: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071C
	Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance		
		Front axles 733.890, 739.39		AP33.20-B-3350D
		 In the case of daily use, with heavy-duty service operation and mileage lower than 5,000 km/month.
		 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.
		 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.
	Auxiliary axle wheel hubs: change the grease and seals, check the bearings and adjust axial clearance		
		 In the same cases of the use of front axles.
	Engine and transmission suspension, front and rear axle stabilizers: check the tightening of nuts and bolts, retightening if necessary		
				AP00.20-B-0071C
	Valves: check the clearance and adjust it		
		If the clearance is not as specified
		
		adjust the clearance.
		Vehicle 695.053 with engine 457.914 and 696.080/090/365/367/369 with engines 457.923/924/931		AP05.30-B-0560G
		 Has to be carried out with cold engine or, at least, 30 minutes after engine shutdown.
	Z3 - Additional services every 3 M maintenance service
	Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance		
		Front axles 733.890, 739.39		AP33.20-B-3350D
		 In the case of daily use, with heavy-duty service operation and mileage lower than 5,000 km/month.
		 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.
		 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.
	Auxiliary axle wheel hubs: change the grease and seals, check the bearings and adjust axial clearance		
		 In the same cases of the use of front axles.
	Z4 - Additional services every 4 M maintenance service
	Air and water radiators: check for damage and obstruction		
				AP09.41-B-0952B
	Spring pack: Visually check for damages		
				AP32.20-B-3255A
	ALB valve: Check the load dependent braking force adjustment and adjust if necessary		
				AP42.80-B-4263A
	5th wheel: check for operation and play		
		Vehicles 695.053, 696.090/367		AP31.10-B-3150A
	Exhaust system: check for tightness, condition and attachment		
				AP49.00-B-4950A
		If it is leaking
		
		Repair with a separate invoice.
	Trailer coupling: Check for operation, play and fastening		
		Vehicle 696.365		AP31.10-B-3151A
	Fuel reservoir: Clean the filtering screen		
				AP47.10-B-4770A
		In case of internal cleaning of the reservoir
		
		Perform cleaning with a separate invoice.
	Headlights: check aiming and adjust if necessary		
				AP82.10-B-8260B
	Engine-brake: Check for condition and operation		
	Additional services only in the 1st and the 2nd M maintenance services
	Spring pack “U” clamps: re-tighten observing the specified tightening torque		
				AP00.20-B-0073C
	Retightening the 5th wheel fixing screws at the table and the table fixing screws to the vehicle frame		
		Vehicles 695.053, 696.090/367		AP00.20-B-0073D
	J1 - Maintenance services every year
	Clutch actuation: change the hydraulic fluid		
				AP25.20-B-2981DD
	Compressed air dryer filter: replace the sieve		
				AP42.60-B-4381B
	J2 - Maintenance services every 2 years
	Fuel filter: change the filter		
				AP09.10-B-0980F
		 Observe assembly date.
	J3 - Maintenance services every 3 years
	Cooling system: Change the coolant.		
		.		AP20.00-B-2080B
		 Refuel the system only with the recommended coolant. Pay attention to the anti-corrosive/antifreeze agent ratio.

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