gf3232p9900a

Level control on rear axle, basic function

Type gf · topic 32.32 · version 0100 · 2020-07-07

Applies to: Model 213.2 as of model year 2021

Where it sits

Function group 2 Chassis › 32 Suspension › 32.32 Level control with adaptive damping system (ADS) — Series 213 (models 2**)

EinPAS 20 Chassis › 20.20 Level control › 20.20.1 Basic information — Series 213 (models 2**)

GF32.32-P-9900A

Level control on rear axle, basic function

22.06.2020

Model

213.2

as of model year 2021

Overview

This document contains information on:

General

Function requirements

Function

General

Rear axle level control monitors the rear axle level and actuates the air suspension bellows on the rear axle if necessary. The objective of rear axle level control is to maintain the rear axle level at a constant irrespective of the load condition and of any driving dynamic-related pitch motions of the vehicle.

Rear axle level control is implemented using two air suspension bellows.

Function requirements

Drive train operational

Engine in operation

Function

The system is made up of the following subfunctions:

Start system

Level control

Compressed air supply

Lock position

Start system

The electronic rear-axle level control control unit is activated (woken up) by the active chassis FlexRay after the vehicle is unlocked in order to check the current vehicle level.

Compressed air supply

During normal driving operation, rear axle level control operates with different pressures depending on the load condition. The pressure is supplied by an electric compressor. The electric compressor is actuated by the control unit for rear axle electronic level control.

The duty cycle is monitored constantly to protect against overload. The electric compressor is switched off after reaching the maximum operating time. The electric compressor enters the cooling phase. Excess compressed air in the air suspension bellows of the rear axle suspension struts is reduced by actuating the pressure relief valve. The control unit for rear axle electronic level control receives the current atmospheric pressure and intake air temperature for controlling the compressed-air supply system from the combustion engine control unit.

Level control

The vehicle level at the concerned wheel increases when the electric compressor delivers air into air suspension bellows via a corresponding valve of the rear axle electronic level control valve unit.

Conversely, the vehicle level decreases when air is released from the air suspension bellows by a corresponding valve in the rear axle electronic level control valve unit and at the pressure relief valve in the electric compressor.

The following information is provided to the control unit for rear axle electronic level control to assess the current driving condition:

Steering wheel angle, recorded by the steering wheel angle sensor and the steering column tube module control unit

Wheel speeds, from the ESP®  control unit

The wheel speeds are the basis for calculating the vehicle speed. Lateral acceleration is calculated from the wheel speeds and the steering wheel angle.

The following signals are read in by the control unit for rear axle electronic level control to calculate the rear axle level:

Left rear level sensor

Right rear level sensor

Lock position

So that air is not continuously released from the suspension struts (to lower the vehicle) when the vehicle is being raised intentionally (e.g.  using a jack), it is necessary to detect this reduction in wheel load automatically and then initiate a locking position. The locking position prevents actuation of the level control valves (release process). If the locking position is detected by the electronic rear-axle level control control unit, nothing is displayed in the instrument cluster and no faults are stored.

The locking position is automatically canceled if the control unit for rear axle electronic level control receives front left and front right wheel speed signals from the ESP®  control unit of v > 10 km/h. Level control functions are in operation again.

Output stage actuations of the control unit for rear axle electronic level via diagnosis take place irrespective of the locking status and are always possible.

Function schematics

Function schematic for level control on the rear axle

Model 213.2 as of model year 2021

PE32.22-P-2500-97A