ap2000w2010h

Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration

Type ap · topic 20.00 · version 0405 · 2018-12-20

Applies to: Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 470 (models 9**) · Series 471 (models 9**) · Series 936 (models 9**) · Series 963 · Series 964

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 470 (models 9**) · Series 471 (models 9**) · Series 936 (models 9**) · Series 963 · Series 964

Also applies to engines/gearboxes: 473 9**

AP20.00-W-2010H

Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration

13.12.2018

Engine

470.9, 471.9, 473.9, 936.9 in model 963, 964

Engine cooling system - check fluid level, adjust to correct level. Inspect     
	anticorrosion/antifreeze protection, adjust to correct concentration

1

Cap

2

Expansion reservoir

N20.30-2123-04

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Check

1

Unscrew cap (1) on expansion reservoir (2)

2

Check coolant level

Check and correct the coolant level only when the coolant temperature is between 0 °C and 20 °C.
The cooling system is correctly filled when the coolant is visible in the filler neck.
Check the corrosion and antifreeze protection before correcting the coolant level.

3

Check anticorrosion/antifreeze protection

To do so, drain coolant from radiator drain screw if required.

Engine 470.9, 471.9, 473.9Drain screw to engine radiator

*BA20.20-N-1001-02A

Engine 936.9Drain screw to engine radiator

*BA20.20-N-1001-02B

With insufficient corrosion and antifreeze protection:

Correct corrosion and antifreeze protection - subject to separate repair order.

Correcting anticorrosion/antifreeze concentration

AP20.00-W-2010-01H

4

Correct coolant level; to do so, fill coolant up to "MAX" mark

Use only coolant of the specified composition.

Engine 470.9, 471.9Coolant

*BF20.00-N-1001-01M

ENGINE 473.9Coolant

*BF20.00-N-1001-01P

Engine 936.9Coolant

*BF20.00-N-1001-01N

5

Screw cap (1) onto expansion reservoir (2)

Engine radiator, coolant hoses, lines

Number

Designation

Engine 470.9, 471.9

Engine 473.9

BA20.20-N-1001-02A

Drain screw to engine radiator

Nm

5

5

Engine radiator, coolant hoses, lines

Number

Designation

Engine 936.9

BA20.20-N-1001-02B

Drain screw to engine radiator

Nm

5

Engine cooling

Number

Designation

ENGINE 470.9 in MODEL 963, 964 except CODE B3H

ENGINE 470.9 in MODEL 963, 964 with CODE B3H

BF20.00-N-1001-01M

Coolant

Total filling capacity

Liter

50,0

70,0

Anticorrosion/antifreeze agent down to –37°C

Liter

25,0

35,0

Anticorrosion/antifreeze agent down to –45°C

Liter

28,5

39,5

Specifications for Operating Fluids, Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

ENGINE 471.9 in MODEL 963, 964 except CODE B3H

Engine 471.9 in model 963, 964
with code B3H (Water-type secondary retarder)

BF20.00-N-1001-01M

Coolant

Total filling capacity

Liter

60,0

80,0

Anticorrosion/antifreeze agent down to –37°C

Liter

30,0

40,0

Anticorrosion/antifreeze agent down to –45°C

Liter

33,5

44,5

Specifications for Operating Fluids, Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

Engine 936.9 in model 963, 964
except code B3H (Water-type secondary retarder)

Engine 936.9 in model 963, 964
with code B3H (Water-type secondary retarder)

BF20.00-N-1001-01N

Coolant

Total filling capacity

Liter

40,0

60,0

Anticorrosion and antifreeze agent down to -37 °C

Liter

20,0

30,0

Anticorrosion and antifreeze agent down to -45 °C

Liter

22,5

33,5

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

ENGINE 473.9 in MODEL 963, 964 with CODE B3H

ENGINE 473.9 in MODEL 963, 964 except CODEB3H

BF20.00-N-1001-01P

Coolant

Total filling capacity

Liter

82

62

Anticorrosion/antifreeze agent down to –37 °C

Liter

41

31

Anticorrosion/antifreeze agent down to –45°C

Liter

46

34,5

Specifications for Operating Fluids, Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Referenced documents