ar2000w1142h

Drain/pour in coolant

Type ar · emne 20.00 · version 1100 · 2019-10-09

Gælder for: Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 20 Motorkøling › 20.00 Generelt — Serie 470 (modeller 9**) · Serie 471 (modeller 9**) · Serie 963 · Serie 964

EinPAS 15 Motor › 15.25 Motorkølesystem › 15.25.5 kølervæskekredsløb komplet — Serie 470 (modeller 9**) · Serie 471 (modeller 9**) · Serie 963 · Serie 964

Gælder også for motorer/gearkasser: 473 9**

AR20.00-W-1142H

Drain/pour in coolant

19.09.2019

Engine

470.9 in model 963, 964

Engine

471.9 in model 963, 964

Engine

473.9 in model 963, 964

Modification notes

09.08.2019

Filling and bleeding with the diagnostic system replaced by filling and bleeding with the vacuum-type cooling system filler.

Operation step 20

AR20.00-W-1142-03H

Drain/pour in coolant

Vehicle with front expansion reservoir

1

Cap

W20.30-1022-11

Drain/pour in coolant

Vehicle with rear expansion reservoir

1

Cap

W20.30-1023-11

Drain/pour in coolant

2

Engine radiator

3

Drain screw

W20.20-1080-11

Drain/pour in coolant

Shown on engine 471.9

4

Fuel filter module

5

Coolant drain fitting

W20.00-1059-11

Drain/pour in coolant

Vehicle with code B3H (Secondary-water-retarder)

6

Drain screw (with magnet)

7

Retarder

8

Drain screw

W20.00-1098-11

Warning

Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.

No parts of the body or limbs should be within the operating area of mechanical components when moving components.

AS00.00-Z-0009-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Danger

Risk of death to implant wearers from working on retarder

As a safe distance from the retarder, a minimum distance of 100 cm is to be maintained between the retarder and the body parts of the affected person for people with implants.Nur bei Fahrzeugen mit Code B3H (Sekundär-Wasser-Retarder).

AS43.30-Z-0002-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.

AS60.80-Z-0001-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Topical note

Notes on influence of retarder on coolant/coolant sludging

Nur bei Fahrzeugen mit Code B3H (Sekundär-Wasser-Retarder).

AH43.30-N-0003-01WR

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Drain off

1

Open maintenance flap.

2

Unscrew cap (1).

3

Set heating to max. heating output and switch on ignition.

4

Switch off auxiliary heater.

Only for vehicles with code D6M (Auxiliary water heater, cab or code) or code D6N (Auxiliary water heater, cab and engine).

5

Provide filling unit.

000 588 02 82 00 Filling unit

WS20.00-N-3010B

Capture coolant only with the filling unit. The coolant will be cleaned through a filter during filling.

6

Open drain screw (3) and drain coolant from the radiator (2).

7

Tilt cab.

8

Remove left soundproofing from the engine.

9

Attach drain hose to the coolant drain fitting (5).

Use a commercially available hose as a drain hose.

10

Open coolant drain fitting (5) and drain coolant from the engine.

11

Remove drain screws (6, 8) and drain coolant from the retarder (7).

Only on vehicles with code B3H (Secondary Water Retarder)

Connection fitting for coolant return line on retarder modified

BT43.30-W-0009-01WR

12

Switch off ignition.

13

Tighten drain screws (6, 8) on the retarder (7).

Only on vehicles with code B3H (Secondary Water Retarder)


Remove adhering chips on the drain screws (6).
Otherwise the engine cooling system will be damaged.

Install new sealing rings.

Drain screw (with solenoid) to connection fitting for coolant return line

*BA43.30-N-1026-01F

Drain screw to retarder housing

*BA43.30-N-1003-01F

14

Remove drain hose and tighten coolant drain fitting (5).

ENGINE 470.9Coolant drain fitting to oil/coolant module

*BA18.20-N-1007-02A

ENGINE 471.9, 473.9Coolant drain fitting to crankcase

*BA01.40-N-1004-02A

15

Attach left soundproofing to the engine.

16

Tilt back cab.

17

Tighten drain screw (3) on the radiator (2).

Drain screw to engine radiator

*BA20.20-N-1001-02A

Check

18

Check drained coolant for contamination.

In the case of strong fouling, the coolant must generally be replaced.

Coolant for engine 473.9Coolant

*BF20.00-N-1001-01P

Coolant for engines 470.9, 471.9Coolant

*BF20.00-N-1001-01M

If coolant is severely contaminated

Deoil engine cooling system.


AR20.00-W-1250H

19

Check coolant with antifreeze tester.

Coolant for engines 470.9, 471.9Coolant

*BF20.00-N-1001-01M

Coolant for engine 473.9Coolant

*BF20.00-N-1001-01P

If the antifreeze protection is too low,

Correct concentration of antifreeze or replace the coolant.

Filling and bleeding with vacuum-type cooling system filler

20

Pour in coolant and bleed engine cooling system.

Service Information: Changed coolant filling method

SI20.00-W-0002A

AR20.00-W-1142-03H

Vacuum-type cooling system filler

*001588002100

Adapter

*001588002101

21

Close maintenance flap.

Crankcase, end cover

Number

Designation

Engine 471.9

Engine 473.9

BA01.40-N-1004-02A

Coolant drain fitting to crankcase

M18x1.5

Nm

30

30

Oil/coolant module

Number

Designation

Engine 470.9

BA18.20-N-1007-02A

Coolant drain fitting to oil/coolant module

Nm

55

Engine radiator, coolant hoses, lines

Number

Designation

Engine 470.9, 471.9

Engine 473.9

BA20.20-N-1001-02A

Drain screw to engine radiator

Nm

5

5

Retarder

Number

Designation

MODEL 963, 964 with CODE B3H (Secondary water retarder)

BA43.30-N-1003-01F

Drain screw to retarder housing

Nm

40

Retarder

Number

Designation

MODEL 963, 964 with CODE B3H (Secondary water retarder)

BA43.30-N-1026-01F

Drain screw (with solenoid) to connection fitting for coolant return line

Nm

80

Engine cooling

Number

Designation

ENGINE 470.9 in MODEL 963, 964 except CODE B3H

ENGINE 470.9 in MODEL 963, 964 with CODE B3H

BF20.00-N-1001-01M

Coolant

Total filling capacity

Liter

50,0

70,0

Anticorrosion/antifreeze agent down to –37°C

Liter

25,0

35,0

Anticorrosion/antifreeze agent down to –45°C

Liter

28,5

39,5

Specifications for Operating Fluids, Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

ENGINE 471.9 in MODEL 963, 964 except CODE B3H

Engine 471.9 in model 963, 964
with code B3H (Water-type secondary retarder)

BF20.00-N-1001-01M

Coolant

Total filling capacity

Liter

60,0

80,0

Anticorrosion/antifreeze agent down to –37°C

Liter

30,0

40,0

Anticorrosion/antifreeze agent down to –45°C

Liter

33,5

44,5

Specifications for Operating Fluids, Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

ENGINE 473.9 in MODEL 963, 964 with CODE B3H

ENGINE 473.9 in MODEL 963, 964 except CODEB3H

BF20.00-N-1001-01P

Coolant

Total filling capacity

Liter

82

62

Anticorrosion/antifreeze agent down to –37 °C

Liter

41

31

Anticorrosion/antifreeze agent down to –45°C

Liter

46

34,5

Specifications for Operating Fluids, Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Specifications for Operating Fluids, Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Drain/pour in coolant
Drain/pour in coolant

001 588 00 21 00

Vacuum-type cooling system filler

001 588 00 21 01

Adapter

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