Engine | 611.960 in model 202.133/134/193/194 |
Engine | 611.961 in model 210.006/007/206/606 |
Engine | 611.962 in model 203.004/006/204/206/706 |
Engine | 612.961 in model 210.016/216/616 |
Engine | 612.962 in model 203.016/216 |
Engine | 612.967 in model 209.316 |
Engine | 612.990 in model 203.018/218/718 |
Engine | 613.960 in model 220.026/126 |
Engine | 613.961 in model 210.026/226 |
Engine | 628.960 in model 220.028/128 |
Engine | 628.961 in model 211.028 |
Engine | 628.963 in model 163.128 |
Engine | 646.8 in model 211 |
Engine | 646.951 in model 211.004 |
Engine | 646.961 in model 211.006/206/606 |
Engine | 646.962 in model 203 |
Engine | 646.963 in model 203 |
Engine | 646.966 in model 209 |
Engine | 647.9 in model 211 |
Engine | 648.9 in model 211 |
Engine | 648.960 in model 220.025/125 |
Shown on model 202 with engine 611.960 |
1 | Coolant expansion reservoir |
2 | Cooling system cap |
3 | Drain screw for radiator |
3a | Drain hose |
4 | Crankcase drain screw |
4a | Drain hose |
P20.00-0394-06
Shown on model 220 with engine 628 |
1 | Coolant expansion reservoir |
2 | Cooling system cap |
3 | Drain screw for radiator |
3a | Drain hose |
P20.00-2060-06
Drain off | |||
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Topical note | Notes on coolant | ||
1 | Open hood |
| |
Engine 611.960 in model 202.133/134/193/194 | |||
Engine 611.962 in model 203.004/006/204/206/706 | |||
Engine 612.967 in model 209.316 | |||
Engine 611.961 in model 210.006/007/206/606 | |||
Engine 628.961 in model 211.028 | |||
Engine 613.960 in model 220.026/126 | |||
2 | Disconnect battery ground line | Engine 628.960 in model 220.028/128 | |
Engine 628.963 in model 163.128 | |||
Engine 628.961 in model 211.028 | |||
Engine 628.960 in model 220.028/128 | |||
Do not connect no-load current retention unit. | |||
3 | Open the cooling system cap (2) on coolant expansion reservoir (1) | Turn cooling system cap (2) half a revolution counterclockwise, release overpressure and unscrew cooling system cap (2). | |
4 | Remove fuel main filter | Engine 611.960 in model 202.133/134/193/194 | |
To improve accessibility of the crankcase drain screw (4). | |||
5.1 | Remove bottom sections of soundproofing | Engine 611.960 in model 202.133/134/193/194 | |
Engine 611.961 in model 210.006/007/206/606 | |||
Engine 611.960 in model 202.133/134/193/194 | |||
Engine 628.963 in model 163.128 | |||
Engine 611.962 in model 203.004/006/204/206/706 | |||
Engine 628.961 in model 211.028 | |||
Engine 613.960 in model 220.026/126 | |||
5.2 | Remove lower engine compartment paneling | Engine 612.990 in model 203.018/218/718 | |
Engine 612.990 in model 203.018/218/718 | |||
Drain coolant at radiator | |||
6 | Push drain hose (3a) onto radiator drain screw (3) | Engine 611.960 in model 202.133/134/193/194 | |
7.1 | Open radiator drain screw (3) and drain coolant | Engine 611.960 in model 202.133/134/193/194 | |
Collect coolant in a suitable container. | |||
7.2 | Remove coolant return hose on radiator at bottom right and drain off coolant | Engine 628.963 in model 163.128 | |
Collect coolant in a suitable container. | |||
8.1 | Tighten radiator drain screw (3) | Engine 611.960 in model 202.133/134/193/194 | |
8.2 | Attach coolant return hose on radiator at bottom right | Engine 628.963 in model 163.128 | |
9 | Detach drain hose (3a) from fitting on cooler drain screw (3) | Engine 611.960 in model 202.133/134/193/194 | |
Drain coolant on crankcase | |||
10 | Push drain hose (4a) onto crankcase drain screw (4) | Engine 611.960 in model 202.133/134/193/194 | |
11 | Open the crankcase drain screw (4) and drain off the coolant | Engine 611.960 in model 202.133/134/193/194 | |
Collect coolant in a suitable container. | |||
12 | Tighten down cylinder crankcase drain screw (4) and pull out drain hose (4a) | Engine 611.960 in model 202.133/134/193/194 | |
Coolant drain plug on crankcase | |||
13 | Remove oil from cooling and heating system | Engine 611.960 in model 202.133/134/193/194 | |
Engine 611.960 in model 202.133/134/193/194 | |||
For impurity in the cooling and heating system. | |||
14 | Install fuel main filter | Engine 611.960 in model 202.133/134/193/194 | |
Pour in | |||
15 | Pour in coolant and bleed cooling system | ||
Notes on coolant level | |||
| Anticorrosion/antifreeze agents (Sheet 325.0) | ||
| Coolant specifications | ||
Engine 611.960 in model 202.133/134/193/194 | |||
Engine 628.960 in model 220.028/128 | |||
Re-use clean coolant. | |||
Engine 611.960 in model 202.133/134/193/194 | |||
Engine 646.962 in model 203 | |||
Test cap | |||
Test cap | |||
Cooler vacuum filling device | |||
NTKL Adaption | |||
Electric vacuum pump | |||
16 | Check cooling system for leaktightness | Engine 611.960 in model 202.133/134/193/194 | |
Engine 612.967 in model 209.316 | |||
Engine 611.960 in model 202.133/134/193/194 | |||
17.1 | Install bottom sections of soundproofing | Engine 611.960 in model 202.133/134/193/194 | |
Remove/install bottom parts of soundproofingEngine 611.960 in model 202.133/134/193/194 | |||
Remove/install bottom parts of soundproofingEngine 611.961 in model 210.006/007/206/606 | |||
Engine 628.963 in model 163.128 | |||
Engine 611.962 in model 203.004/006/204/206/706 | |||
Engine 628.961 in model 211.028 | |||
Engine 613.960 in model 220.026/126 | |||
17.2 | Install lower engine compartment paneling | Engine 612.990 in model 203.018/218/718 | |
Engine 612.990 in model 203.018/218/718 | |||
18 | Connect ground cable to battery | Engine 628.960 in model 220.028/128 | |
Engine 628.963 in model 163.128 | |||
Engine 628.961 in model 211.028 | |||
Engine 628.960 in model 220.028/128 | |||
19 | Perform basic programming | Engine 628.960 in model 220.028/128 | |
Engine 628.963 in model 163.128 | |||
Engine 628.961 in model 211.028 | |||
Engine 628.960 in model 220.028/128 | |||
20 | Connect STAR DIAGNOSIS, read out and clear fault memory | Engine 628.960 in model 220.028/128 | |
| |||
Stored faults which may be caused by assembly work, test work, removed lines or a simulation, must be processed and cleared in fault memories after completing the work. | |||
21 | Close engine hood |
| |
Engine 611.960 in model 202.133/134/193/194 | |||
Engine 611.962 in model 203.004/006/204/206/706 | |||
Engine 612.967 in model 209.316 | |||
Engine 611.961 in model 210.006/007/206/606 | |||
Engine 628.961 in model 211.028 | |||
Engine 613.960 in model 220.026/126 |
Cooling system |
Number | Designation | Engine 646 in model 203, 209 | |||
BF20.00-P-1001-02AA | Cooling system | Workshop replacement amount | Main circuit | Liter | 6,0 |
Low temperature circuit | Liter | | |||
Antifreeze/water | Down to -37°C | % | 50/50 | ||
-38°C and below | % | 55/45 | |||
Specifications for Operating Fluids, sheet | |||||
Specifications for Operating Fluids, sheet | |||||
Specifications for Operating Fluids, sheet | |||||
Cooling system |
Number | Designation | Engine 611.960 | Engine 611.961 | ||
BF20.00-P-1001-02E | Cooling system | Total filling capacity | Liter | 8,0 | 10,3 |
Filling capacity of anticorrosion/ antifreeze down to -37°C | Liter | 4,0 | 5,2 | ||
Filling capacity of anticorrosion/ antifreeze down to -45°C | Liter | 4,5 | 5,7 | ||
Sheet | |||||
Sheet | |||||
Cooling system |
Number | Designation | Engine 611.962 | Engine 612.961 | ||
BF20.00-P-1001-02E | Cooling system | Total filling capacity | Liter | 11,9 | 10,6 |
Filling capacity of anticorrosion/ antifreeze down to -37°C | Liter | 6,0 | 5,3 | ||
Filling capacity of anticorrosion/ antifreeze down to -45°C | Liter | 6,5 | 5,8 | ||
Sheet | |||||
Sheet | |||||
Cooling system |
Number | Designation | Engine 612.962/967 | Engine 612.990 | ||
BF20.00-P-1001-02E | Cooling system | Total filling capacity | Liter | 12,4 | 13,0 |
Filling capacity of anticorrosion/ antifreeze down to -37°C | Liter | 6,2 | 6,5 | ||
Filling capacity of anticorrosion/ antifreeze down to -45°C | Liter | 6,8 | 7,2 | ||
Sheet | |||||
Sheet | |||||
Cooling system |
Number | Designation | Engine 613.960 | Engine 613.961 | ||
BF20.00-P-1001-02E | Cooling system | Total filling capacity | Liter | 15,5 | 11,2 |
Filling capacity of anticorrosion/ antifreeze down to -37°C | Liter | 7,75 | 5,6 | ||
Filling capacity of anticorrosion/ antifreeze down to -45°C | Liter | 8,0 | 6,2 | ||
Sheet | |||||
Sheet | |||||
Cooling system |
Number | Designation | Engine 628.960 | Engine 628.961 | ||
BF20.00-P-1001-02E | Cooling system | Total filling capacity | Liter | 16,5 | 15,3 |
Filling capacity of anticorrosion/ antifreeze down to -37°C | Liter | 8,25 | 7,7 | ||
Filling capacity of anticorrosion/ antifreeze down to -45°C | Liter | 9,1 | 8,5 | ||
Sheet | |||||
Sheet | |||||
Cooling system |
Number | Designation | Engine 628.963 | Engine 647.961 | ||
BF20.00-P-1001-02E | Cooling system | Total filling capacity | Liter | 12,0 | 11,25 |
Filling capacity of anticorrosion/ antifreeze down to -37°C | Liter | 6,0 | 5,75 | ||
Filling capacity of anticorrosion/ antifreeze down to -45°C | Liter | 6,75 | 6,25 | ||
Sheet | |||||
Sheet | |||||
285 589 01 21 00
NTKL Adaption
169 589 00 91 00
Test cap
210 589 00 91 00
Test cap
285 589 02 21 00
Electric vacuum pump
285 589 00 21 00
Cooler vacuum filling device
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