gf0716p6000olf

Component description for CDI control unit

Typ gf · téma 07.16 · verze 0100 · 2015-02-20

Platí pro: ENGINE 651.9 as of 6/1/15 in MODEL 166 as of model year 2016

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 1 Motor › 07 Příprava směsi › 07.16 Systém vstřikování paliva vznětového motoru Common-Rail — Řada 166 · Řada 651 (modely 9**)

GF07.16-P-6000OLF

Component description for CDI control unit

5.2.15

ENGINE

651.9 as of 6/1/15 in MODEL 166

as of model year 2016

Component description for CDI control unit

View of engine from front left

N3/9

CDI control unit

P07.16-3910-76

Location

The CDI control unit is on the air filter housing.

Tasks

The CDI control unit performs the following tasks:

Controlling the engine basic functions

Reading in of signals

Evaluation of input factors

Output of signals and actuation of components

The CDI control unit also acts as the interface (gateway) between the three connected CAN bus systems.

Controlling the engine basic functions

Fuel supply

Glow system

Injection quantity control

Electronic accelerator

Diagnosis and fault storage

Drive authorization system and immobilizer

Thermal management

Exhaust gas recirculation

Exhaust treatment

Torque coordination

Engine management Start-Stop function

Reading in of signals

Input factors are read in over the following connections:

Direct line

Drive-LIN (LIN C1)

Drive train CAN (CAN C)

Chassis CAN 1 (CAN E1)

Drive train sensor CAN (CAN I)

Evaluation of input factors

The input factors that have been read in are evaluated by the integrated microprocessor and the affected components are then actuated.

The electronic ignition lock control unit (N73) is the central interface (Gateway) for exchanging the function-relevant data of the control units that are connected to the various CAN bus systems.

Output of signals and actuation of components

Initial parameter are output over the following connections:

Direct line

Drive train LIN

Drive train CAN

Chassis CAN 1

Drive train sensor CAN

Body

The housing of the CDI control unit is made of diecast aluminum and the cover is made of corrosion-proof sheet steel. The CDI control unit is water proof and dust proof. The inside contains the 32-bit measuring and control electronics for the engine management.

The CDI control unit has an internal atmospheric pressure sensor.

Power supply

The CDI control unit is supplied with power by "circuit 30 fused" and, with the ignition on, by "circuit 87". In the operating voltage range it has both short-circuit protection and reversed polarity protection. Power is supplied through several engaged parallel pins connected in parallel to relieve the electrical connections.

Variants

The variants of the engine management, for exampled country and exhaust variants, are activated with XD over the variant coding.

Assembly operations
Ensure before unplugging the connector on the CDI control unit that the ignition is switched off and processor run-on has ended. This is to prevent damage to the CDI control unit and save errors in the control units linked to the CAN.

Input factors and initial parameters for the following components are read in or output over direct lines by the CDI control unit and are needed by the engine management:

Input factors over a direct line

Initial parameters over a direct line

Supplemental information

Terminal 15

–

–

Circuit 30 (fused)

–

–

Circuit 31

–

–

Circuit 87 (M4)

–

–

Engine oil temperature sensor (B1)

–

–

Hot film MAF sensor (B2/5)

–

–

Intake air temperature sensor (B2/5b1)

–

–

– high pressure fuel pressure sensor (B4/6)

–

Fuel high-pressure circuit

Boost pressure sensor (B5/1)

–

–

Low-pressure turbocharger boost pressure sensor (B5/4)

–

–

Camshaft Hall sensor (B6/1)

–

–

Coolant temperature sensor (B11/4)

–

–

Exhaust gas recirculation temperature sensor (B16/14)

–

With CODE 494 (USA version)

Temperature sensor upstream of SCR catalytic converter (B16/15)

–

With CODE U77 (BLUETEC (SCR) diesel exhaust treatment)

Charge air temperature sensor (B17/8)

–

–

Temperature sensor upstream of charge air cooler (B17/11)

–

With CODE 494 (USA version)

Temperature sensor upstream of catalytic converter (B19/7)

–

With CODE U77 (BLUETEC (SCR) diesel exhaust treatment)

Temperature sensor upstream of diesel particulate filter (B19/9)

–

With code 474 (Particulate filter)

Temperature sensor upstream of ATL (B19/11)

–

–

Pressure sensor downstream of air filter (B28/5)

–

–

DPF differential pressure sensor (B28/8)

–

With code 474 (Particulate filter)

Accelerator pedal sensor (B37)

Accelerator pedal sensor (B37)

–

Fuel temperature sensor (B50)

–

–

Exhaust pressure sensor (B60)

–

–

Crankshaft Hall sensor (B70)

–

–

Exhaust gas recirculation cooling bypass flap Hall sensor (B90)

–

With CODE 494 (USA version)

Coolant pump temperature sensor (B107)

–

With CODE 494 (USA version)

–

Starter circuit 50 relay (F58kM)

–

Circuit relay87M (F58kN)

Circuit relay87M (F58kN)

–

–

Circuit 15 relay (F58kR)

–

Oxygen sensor upstream of catalytic converter (G3/2)

Oxygen sensor upstream of catalytic converter (G3/2)

–

Fan motor (M4/7)

Fan motor (M4/7)

–

Actuator motor (M16/6m1)

Actual value potentiometer 1 (M16/6r1)

–

–

Intake port shutoff actuator motor (M55)

–

Supplemental Restraint System control unit (N2/10)

–

–

–

Fuel system control unit (N118)

–

–

Vent line heater element (R39/1)

–

–

Coolant thermostat heating element(R48)

Except CODE 494 (USA version)

Oil level check switch (S43)

–

–

–

Exhaust gas recirculation actuator (Y27/9)

–

–

Boost pressure control pressure transducer (Y31/5)

–

–

Pressure regulating valve (Y74)

–

–

Cylinder 1 fuel injector (Y76/1)

–

–

Cylinder 2 fuel injector (Y76/2)

–

–

Cylinder 3 fuel injector (Y76/3)

–

–

Cylinder 4 fuel injector (Y76/4)

–

–

Radiator shutters actuator (Y84)

Except CODE 550 (trailer hitch)

–

Exhaust gas recirculation cooler bypass switchover valve (Y85)

–

–

Boost pressure control flap pressure transducer (Y93)

–

–

Quantity control valve (Y94)

–

–

Left switchable engine mount (Y123) and right switchable engine mount (Y123/1)

–

–

Engine oil pump valve (Y130)

–

–

Oil spray nozzle shutoff valve (Y131)

–

–

Coolant pump switchover valve (Y133)

–

Input and initial parameters for the following components and control units are transmitted or received by the CDI control unit via the LIN or CAN and are needed by the engine management system:

Input factors via the drive-LIN (LIN C1)

Initial parameters via the drive-LIN (LIN C1)

Supplemental information

Alternator (G2)

Alternator (G2)

–

Glow output stage (N14/3)

Glow output stage (N14/3)

–

Input factors via the drive train CAN (CAN C)

Initial parameter via the drive train CAN (CAN C)

Supplemental information

Fuel system control unit (N118)

Fuel system control unit (N118)

–

Fully integrated transmission control unit (Y3/8n4)

Fully integrated transmission control unit (Y3/8n4)

–

Input factors via chassis CAN 1 (CAN E1)

Initial parameters via chassis CAN 1 (CAN E1)

Supplemental information

Instrument cluster (A1)

Instrument cluster (A1)

Via chassis CAN 2 (CAN E2) and the electronic ignition lock control unit (N73)

Supplemental Restraint System control unit (N2/10)

–

–

SAM control unit (N10)

–

Via interior CAN (CAN B) and the electronic ignition lock control unit (N73)

AAC control and operating unit (N22/7)

–

Via interior CAN (CAN B) and the electronic ignition lock control unit (N73)

Electronic Stability Program control unit (N30/4)

–

–

AIRmatic control unit (N51/3)

–

–

Radar sensors control unit (N62/1) (with CODE 23P (Driving assistance package Plus))

–

Via chassis FlexRay (Flex E) and chassis gateway control unit (N93/7)

Left front door control unit (N69/1)

–

Via interior CAN (CAN B) and the electronic ignition lock control unit (N73)

Upper control panel control unit (N72/1)

–

over the battery sensor LINE (LINE B15) to the SAM control unit (N10) and via the interior CAN (CAN B) and electronic ignition lock control unit (N73)

Electronic ignition lock control unit (N73)

Electronic ignition lock control unit (N73)

–

Steering column tube module control unit (N80)

–

–

Diagnostic connector (X11/4)

Diagnostic connector (X11/4)

via diagnostic CAN (CAN D) and the electronic ignition lock control unit (N73)

Input factors via drive train sensor CAN (CAN I)

Initial parameters via drive train sensor CAN (CAN I)

Supplemental information

NOx sensor control unit downstream of diesel particulate filter (N37/7)

NOx sensor control unit downstream of diesel particulate filter (N37/7)

With CODE U77 (BLUETEC (SCR) diesel exhaust treatment)

NOx sensor control unit downstream of SCR catalytic converter (N37/8)

NOx sensor control unit downstream of SCR catalytic converter (N37/8)

With CODE U77 (BLUETEC (SCR) diesel exhaust treatment)

AdBlue® control unit (N118/5)

AdBlue® control unit (N118/5)

With CODE U77 (BLUETEC (SCR) diesel exhaust treatment)

Body

The housing of the CDI control unit is made of diecast aluminum and the cover is made of corrosion-proof sheet steel. The CDI control unit is water proof and dust proof.

The inside contains the 32-bit measuring and control electronics for the engine management.

The CDI control unit has an internal atmospheric pressure sensor.

Ground connection

The ground connection "circuit 31" is made over a number of ground lines to the front right ground point for lamp unit (W2).

Power supply

The CDI control unit is supplied with power by "circuit 30 fused" and, with the ignition on, by "circuit 87". In the operating voltage range it has both short-circuit protection and reversed polarity protection. Power is supplied through several engaged parallel pins connected in parallel to relieve the electrical connections.

Variants

The variants of the engine management, for exampled country and exhaust variants, are activated with XD over the variant coding.

Assembly operations
Ensure before unplugging the connector on the CDI control unit that the ignition is switched off and processor run-on has ended. This is to prevent damage to the CDI control unit and save errors in the control units linked to the CAN.

Designation

Unit

Values

Tolerance range

Remarks

CDI control unit (N3/9)

Load stress

V

13.5

Voltage limits

V

4...8

Power consumption

A

19

Operating current

mA

100

Circuit 30 no-load current

Pole reverse protection

Yes

Additional specific parameters

None

Special features

None

Flashability/codablity

Yes/yes

Engine oil temperature sensor (B1)

Model

NTC resistor
(Negative temperature coefficient)

Supply voltage

V

5

5%

Resistor (series resistor)

Ω

1470

1%

Resistor

Ω

3086.57

at 20°C

174.34

At 100 °C

Hot film MAF sensor (B2/5)

Model

Unknown

Operating voltage range

V

7.5...16

Power consumption

A

< 0.1

Sensor measuring range

kg/h

0...750

Cycle duration

μs

67...510

Intake air temperature sensor (B2/5b1)

Basic frequency range

Hz

Unknown

Resistor

Ω

9202

at -10°C

5774

at 0°C

2448

at 20°C

1150

at 40°C

182

At 100°C

– high pressure fuel pressure sensor (B4/6)

Supply voltage

V

5

Power consumption

mA

< 15

Pressure range

bar

0...2200

Sensor voltage

V

0.1

For 0 bar

0,9

For 2200 bar

Resistance (pull-up resistor)

kΩ

2,2

1%

Operating temperature

°C

-40...140

Boost pressure sensor (B5/1)

Supply voltage

V

5

Pressure measurement range

bar

0.1...1.2

Power consumption

mA

< 10

Cut-off frequency

kHz

> 2

Signal voltage

V

0.1

For 100 hPa

0.9

For 1200 hPa

Low-pressure turbocharger boost pressure sensor (B5/4)

Supply voltage

V

5

Pressure measurement range

bar

0,1...1,2

Power consumption

mA

< 10

Cut-off frequency

kHz

> 2

Signal voltage

V

0.1

For 100 hPa

0.9

For 1200 hPa

Camshaft Hall sensor (B6/1)

Supply voltage

V

4.7...18

Power consumption

mA

< 10

Switching threshold

V

Unknown

Signal voltage

V

0...18

Signal current

mA

0...20

Mechanical installation distance

mm

0.2...1.8

Rpm

rpm

0...4500

From camshaft

Coolant temperature sensor (B11/4)

Model

NTC resistor

Supply voltage

V

3,3

Via CDI control unit

Resistor

Ω

3140,4

at 20°C

174.9

At 100°C

Sensor voltage

V

2.664

at 20°C

0,624

At 100°C

Exhaust gas recirculation temperature sensor (B16/14) (with code (494) USA version)

Model

PTC resistance (Positive Temperature Coefficient)

Sensor voltage

V

0.83

at 0°C

Temperature sensor upstream of SCR catalytic converter (B16/15) (with code U77 (BlueTEC (SCR) diesel exhaust treatment))

Model

PTC resistor

Sensor voltage

V

0.83

at 0°C

V

1.08

At 100°C

Charge air temperature sensor (B17/8)

Model

NTC resistor

Supply voltage

V

5

5%

Via CDI control unit

Resistor (series resistor)

Ω

1780

1%

Resistor

Ω

6189,4

at 20°C

453.1

at 90°C

Sensor voltage

V

3,836

at 20°C

0.993

at 90°C

Temperature sensor upstream of catalytic converter (B19/7) (with CODE U77 (BLUETEC (SCR) diesel exhaust treatment))

Model

PTC resistor

Sensor voltage

V

0,83

at 0°C

V

1.08

At 100°C

Temperature sensor upstream of diesel particulate filter (B19/9)

With code 474 (Particulate filter)

Model

PTC resistance (Positive Temperature Coefficient)

Resistor (series resistor)

Ω

1000

1%

Supply voltage

V

5

5%

Via CDI control unit

Resistor

Ω

200,00

at 0°C

766.31

at 850°C

Sensor voltage

V

1.319

at 50°C

1.466

At 100°C

Temperature sensor upstream of ATL (B19/11)

Model

PTC resistor

Resistor (series resistor)

Ω

1000

1%

Supply voltage

V

5

5%

Via CDI control unit

Resistor

Ω

200,00

at 0°C

617.30

at 600°C

848,70

at 1000°C

Sensor voltage

V

1.157

at 0°C

2,679

at 850°C

Pressure sensor downstream of air filter (B28/5)

Supply voltage

V

5

Resistor (pull-down resistor)

kΩ

100

5%

To the ground connection

Pressure range

bar

0.1...1.2

Signal voltage

V

0.1...0.9

Linear

Operating temperature

°C

-40...125

DPF differential pressure sensor (B28/8)

With code 474 (Particulate filter)

Supply voltage

V

5

Power consumption

mA

12

Resistance (pull-up resistor)

kΩ

68

10%

Pressure range

bar

0.5...4.0

Signal voltage

V

0.1...4.9

Accelerator pedal sensor (B37)

Supply voltage for accelerator pedal sensor

V

5

0.5%

Power consumption

mA

Unknown

Signal voltage signal 1

V

0.045...0.944

Signal voltage signal 2

V

0,0225...0,472

Signal voltage signal 1
(wide open throttle without kickdown)

V

0,81

Signal voltage signal 2
(wide open throttle without kickdown)

V

0.405

Signal voltage signal 1
(wide open throttle with kickdown)

V

0.876...0.944

Signal voltage signal 2
(wide open throttle with kickdown)

V

0,436...0,472

Fuel temperature sensor (B50)

Model

NTC resistor

Supply voltage

V

5

5%

Via CDI control unit

Resistor (series resistor)

Ω

1500

1%

Resistor

Ω

2812.70

at 20°C

560.50

at 60°C

Sensor voltage

V

Unknown

at 20°C

Unknown

at 60°C

Exhaust pressure sensor (B60)

Supply voltage

V

5

Resistor

kΩ

100

To the ground connection

Pressure range

bar

0...5

Signal voltage

V

0.1...0.9

Linear

Crankshaft Hall sensor (B70)

Supply voltage

V

4,75...5,25

Power consumption

mA

max. 13

Fuel filter condensation sensor with heating element (B76/1)

Resistor

kΩ

10

5%

Supply voltage

V

9 to 16

Nominal power consumption

mA

8...20

Exhaust gas recirculation cooling bypass flap Hall sensor (B90) (with code (494) USA version)

Supply voltage

V

5

Coolant pump temperature sensor (B107) (with code 494 USA version))

Model

NTC resistor

Sensor voltage

V

3.56

at 25°C

V

0,74

At 100°C

Oxygen sensor upstream of catalytic converter (G3/2)

Model

Wide-band oxygen sensor
(LSU 4.9)

Average pump current

μA

20

Maximum pump current

μA

800

Pump cycle duration

ms

400

Internal resistance

Ω

100

Power consumption of the oxygen sensor heater

A

2,1

at -40°C

0.5

Warm condition

Fan motor (M4/7)

Rated voltage

V

12

Load stress

V

9 to 16

Throttle valve actuator (M16/6)

Rated voltage

V

12

Load stress

V

6...18

Power consumption

A

1.5...9.5

Sensor supply voltage

V

5

Resistance (pull-up resistor)

kΩ

10

Frequency pulse width modulated signal

Hz

2000

Duty cycle, pulse width modulated signal

%

10...90

Operating temperature

°C

-40...120

Intake port shutoff actuator motor (M55)

Supply voltage

V

12

Nominal power consumption

A

1,3

Frequency pulse width modulated signal

Hz

2000

Circuit resistance

Ω

3.35

Output stage protection (current limitation)

A

Unknown

Output stage protection (time limitation)

s

Unknown

Glow output stage (N14/3)

Load stress

V

14

Voltage limits

V

6...16

Operating current for glow output stage

mA

< 135

Terminal 87

A

< 160

Circuit 30

Preheat "ON"

°C

-40...1300

Glow plug temperature

Operating current per output

A

ca. 40

Begin push phase

ca. 8

End push phase

s

approx. 2.5

Period of the push phase

A

approx. 7

Characteristics map glowing pulse width modulated signal

No-load current

μA

< 500

Circuit 30

Glow plugs (R9)

Rated voltage

V

4.6

Power consumption (per glow plug)

A

35

at -40°C

Power consumption (per glow plug)

A

5...8

After approx. 4 s:

Resistor

Ω

0.4...0.5

For approx. 20°C

Basic frequency (PWM actuation)

Hz

30,5

Vent line heater element (R39/1)

Rated voltage

V

12

Load stress

V

12...15

Full function

6...12/15...18

Limited function

Power consumption

A

< 1.9 A

At 15 V, -40°C...0°C

< 1.0 A

For 15 V, 25°C

Resistor

Ω

8...14

At -40°C...0°C

Coolant thermostat heating element (R48) (except code 494 (USA version))

Rated voltage

V

13,5

Load stress

V

< 16

Operating current

A

1.9

Resistor

Ω

9.5

1

Operating temperature

°C

-40...135

Oil level check switch (S43)

Model

With reed contact

Resistor

kΩ

2.61

In the CDI control unit

Power supply (resistor)

V

5

Power consumption (resistor)

mA

ca. 2

Exhaust gas recirculation actuator (Y27/9)

Rated voltage

V

12

Load stress

V

10.8...16

Power consumption (max.)

A

< 7.5

Short-term

Power consumption

A

1,7

Permanently

Coil resistance

Ω

2.3

Inductance

mH

1.6

For 1 kHz

Duty cycle

%

0...100

Boost pressure control pressure transducer (Y31/5)

Power consumption

A

< 1.2

Voltage drop

V

< 1.0

For a maximum current strength

Resistor

Ω

14

0.75

at 20°C

PWM frequency

Hz

140

3

Duty cycle (adjustment range)

%

5...95

Pressure regulating valve (Y74)

Power consumption

A

0...2

Inductance

mH

5.3

For 1 kHz and 20°C

PWM frequency

Hz

400

Coil resistance

Ω

2

at 20°C

Regulated pressure

bar

190...2000

Flow

l/h

120

Fuel injectors (Y76)

Supply voltage

V

<250

Flow through fuel injector (max.)

A

Unknown

Internal resistance

kΩ

Unknown

Capacity

µF

Unknown

Injection period

μs

50...7500

Injection pressure (max.)

bar

1800

Radiator shutters actuator (Y84) (except code 550 (Trailer hitch))

Model

Switchover valve

Supply voltage

V

12

Terminal 87

Load stress

V

Coil resistance

Ω

Inductance

mH

Exhaust gas recirculation cooler bypass switchover valve (Y85)

Power consumption

A

< 0.5

Voltage drop

V

1.0

For a maximum current strength

Switchover valve resistance

Ω

28

0.75

at 20°C

Switchover valve frequency

Hz

12

Duty cycle

%

0...100

Boost pressure control flap pressure transducer (Y93)

Power consumption

A

< 1.2

Voltage drop

V

< 1.0

For a maximum current strength

Resistor

Ω

14

0.75

at 20°C

PWM frequency

Hz

140

3

Duty cycle (adjustment range)

%

5...95

Quantity control valve (Y94)

Rated voltage

V

12

Load stress

V

10.5...16

Coil resistance

Ω

5,3

at 20°C

Actuation signal frequency, pulse width modulated signal

Hz

Unknown

Duty cycle

%

0...100

Operating temperature

°C

-40...120

Media temperature

°C

-40...140

Left switchable engine mount (Y123)
Right switchable engine mount (Y123/1)

Load stress

V

9...15

Induction voltage

V

< 130

Minimum pulling voltage

V

< 9.0

Minimum failure voltage

V

>1.0

Operating temperature

°C

-40...120

Bearing limit temperature

°C

-40...130

Coil resistance

Ω

31.0

10%

at 20°C

Total resistance

Ω

27.2

10%

at 20°C

Power consumption

A

< 0.5

For 12 V

Switching speed

Hz

2...30

Engine oil pump valve (Y130)

Rated voltage

V

12

Load stress

V

9 to 16

Power consumption

A

max. 1.8

Oil spray nozzle shutoff valve (Y131)

Rated voltage

V

12

Load stress

V

8 to 16

Power consumption

A

< 2

Voltage drop

V

< 2

For 2.5 bar

Resistor

Ω

11

at 20°C

Duty cycle, pulse width modulated signal

%

0...100

Coolant pump switchover valve (Y133)

Power consumption

A

< 0.5

Voltage drop

V

< 1.0

For a maximum current strength

Resistor

Ω

28

0.75

at 20°C

Duty cycle, pulse width modulated signal

%

0...100

Wiring diagram of common rail diesel injection control unit (CDI)

N3/9, engine side, sheet 1

PE07.16-P-2101-97NBE

N3/9, engine-side, sheet 2

PE07.16-P-2101-97NBF

N3/9, body-side

PE07.16-P-2101-97NBD