Disassembling and assembling sliding door

AR72.16-D-2210TSA

Disassembling and assembling sliding door

11.03.2020

Model

907.6/7

except code T55 (Electric operation of sliding door on right)

except code T56 (Electric operation of sliding door on left)

Model

910.6

Modification notes

06.03.2020

Variant with side impact protection reinforcement (16) added.

Operation step 29

Shown on model 907.6 on the right sliding door (1) with code W17 (front right window, fixed in the side wall/sliding door), with code D03 (roof and rear-end doors, high version), and with code EL9 (front and rear 2-way speaker system)

1

Sliding door

5

Cover

2

Stop buffer

6

Bolts

3

Bolts

7

Cover

4

Closing wedge

8

Cover

Shown on model 907.6 on the right sliding door (1) with code W17 (front right window, fixed in the side wall/sliding door), with code D03 (roof and rear-end doors, high version) and with code EL9 (front and rear 2-way speaker system)

1

Sliding door

9

Pilot bushing

10

Cable

11

Edge guard

Shown on model 907.6 on the right sliding door (1) with code EL9 (front and rear 2-way speaker system)

1

Sliding door

14

Cable coupler

12

Cable bracket

15

Cables

13

Door foil

Shown on model 907.7 on the right sliding door (1) with code ZU7 (national version for Canada)

1

Sliding door

16

Side impact protection reinforcement

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 

Disassemble/assemble

1

Remove sliding door (1).

AR72.16-D-1260TS

2

Remove protective strip from the sliding door (1).

AR88.80-D-1040TS

3

Remove door trim for sliding door (1).

Model 907.6/7 with code V4A (Right load compartment sliding door full trim)

AR72.16-D-6612TSB

Model 907.6/7 except code V4A (right load compartment sliding door full trim); model 910.6

AR72.16-D-6612TS

4

Remove bearing bracket of the door handle of the sliding door (1).

AR72.16-D-4012TS

5

Remove inner door handle from the sliding door (1).

AR72.16-D-6601TS

6

Remove center carriage of the sliding door (1).

AR72.16-D-2230TS

7

Remove side window from the sliding door (1).

AR67.30-D-2400TS

8

Remove door lock of the sliding door (1).

AR72.16-D-4035TS

9

Remove top rotary tumbler from the sliding door (1).

Model 907.6/7 with code D03 (roof and rear-end doors, high version); model 907.6 with code D05 (super-high roof); model 907.6 with code D06 (super-high roof painted in vehicle color); model 910.6 with code D03 (roof and rear-end doors, high version)

AR72.16-D-4034TS

10

Remove sliding door control unit (1).

Model 907.6/7 with code T50 (right sliding door electric closing assist); model 907.6/7 with code T51 (left sliding door electric closing assist)

AR72.29-D-5898TS

11

Remove electric motor for top rotary tumbler of the sliding door (1).

Model 907.6/7 with code D03 (roof and rear-end doors, high version) with code T50 (right sliding door electric closing assist); model 907.6/7 with code D03 (roof and rear-end doors, high version) with code T51 (left sliding door electric closing assist); model 907.6 with code D05 (super-high roof) with code T50 (right sliding door electric closing assist); model 907.6 with code D05 (super-high roof) with code T51 (left sliding door electric closing assist); model 907.6 with code D06 (super-high roof painted in vehicle color) with code T50 (right sliding door electric closing assist); model 907.6 with code D06 (super-high roof painted in vehicle color) with code T51 (left sliding door electric closing assist)

AR72.29-D-5912TS

 Do not remove electric motor for the top rotary tumbler of the sliding door (1) from the carrier plate.

12

Remove door check of the sliding door (1).

AR72.16-D-6001TS

13

Remove stop buffers (2).

14

Remove screw/bolts (3).

 Bolt, centering pin to sliding door

*BA72.16-N-1007-01TS

15

Remove closing wedge (4).

16

Remove cover (5).

17

Remove screws (6).

18.1

Remove cover (7).

Model 907.6/7 with code EL9 (front and rear 2-way speaker system) with code T16 (right sliding door); model 907.6/7 with code EL9 (front and rear 2-way speaker system) with code T19 (left sliding door); model 907.6/7 with code FY2 (Double Lock) with code T16 (right sliding door); model 907.6/7 with code FY2 (Double Lock) with code T19 (left sliding door); model 907.6/7 with code T16 (right sliding door) with code T50 (right sliding door electric closing assist); model 907.6/7 with code T19 (left sliding door) with code T51 (left sliding door electric closing assist)

18.2

Remove contact switch of the sliding door (1) until the electrical connector is accessible.

Model 907.6/7 with code T16 (right sliding door) except code EL9 (front and rear 2-way-speaker system) except code FY2 (Double Lock) except code T50 (right sliding door electric closing assist); model 907.6/7 with code T19 (left sliding door) except code EL9 (front and rear 2-way speaker system) except code FY2 (Double Lock) except code T51 (left sliding door electric closing assist); model 910.6 with code T16 (right sliding door)model 910.6 with code T19 (left sliding door)

19

Disconnect electrical connector from the contact switch of the sliding door (1) and remove contact switch.

Model 907.6/7 with code T16 (right sliding door) except code EL9 (front and rear 2-way speaker system) except code FY2 (Double Lock) except code T50 (right sliding door electric closing assist); model 907.6/7 with code T19 (left sliding door) except code EL9 (front and rear 2-way speaker system) except code FY2 (Double Lock) except code T51 (left sliding door electric closing assist); model 910.6 with code T16 (right sliding door); model 910.6 with code T19 (left sliding door)

20

Remove cover (8).

21

Open cable brackets (12).

22

Unclip pilot bushing (9) from the sliding door (1) and pull with the cable (10) upward out of the sliding door (1).

23

Remove electrical wiring harness from the sliding door (1).

24

Remove edge guards (11).

 The number and the position of edge guards (11) may vary depending on the vehicle equipment.

25

Remove door foil (13).

Model 907.6/7 with code EL9 (front and rear 2-way speaker system)

26

Unclip cable coupler (14) from the sliding door (1).

 Clip remover

*452589016300

27

Unclip cable brackets (12) from the sliding door (1).

 Clip remover

*452589016300

28

Remove cables (15) from the sliding door (1).

29

Remove side impact protection reinforcement (16) from the sliding door (1).

Model 907 with code Z18 (national version for GCC states) or code ZU7 (national version for Canada) or code ZU8 (national version for USA) or code ZU9 (national version for Mexico)

 Screw, side impact protection reinforcement to sliding door

*BA72.16-N-1020-01TS

30

Assemble in the reverse order.

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1007-01TS

Bolt, centering pin to sliding door

Nm

8

 Sliding door

Number

Designation

Model 907.6/7/8, 910.6

BA72.16-N-1020-01TS

Screw, side impact protection reinforcement to sliding door

Nm

23