Remove/install exterior detachable parts and interior trim for replacing sidewall

AR60.00-S-0020E

Remove/install exterior detachable parts and interior trim for replacing sidewall

04.05.2020

Model

447

except code ZK7 (Equipment line MARCO POLO)

Right side of vehicle

Model

448

Right side of vehicle

Modification notes

18.12.2019

Method extended

Operation step 6

30.04.2020

Method extended

Operation step 10

Shown on model 447.8 with code EL9 (2-way speaker system, front and rear) and with code T55 (Electrical actuation for right sliding door)

1

Bracket

5

Bracket

8

Retaining clips

2

Bolts

6

Bolts

H4/4

Right rear side wall speaker

3

Bolts

7

Frame seal

N69/6

Right sliding door (E-LSTR) control unit

4

Bracket

Shown on model 447.7 with code L84 (Additional turn signal lamps on rear of roof) and with code W78 (Window in tailgate or hinged rear door with wiper and washer system)

9

Bracket

10

Screw

11

Bracket

12

Bolts

K40/11kB

Rear window wiper relay

N9/1

Additional turn signal module control unit

Shown on model 447.8 with code JA7 (Blind Spot Assist) and with code T55 (Electrical actuation for right sliding door)

13

Lock striker

16

Mounting clip

19

Rubber plug

14

End stop

17

Nut

20

Subharness

15

Rear section

18

Axle mount cover

Shown on model 447.8 with code W68 (Electrically actuated liftgate)

21

Cover

22

End stop

23

Bolts

24

Bolts

25

Gas-filled strut

26

Cover

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 447 mit Motor 780

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Typ 447 mit Motor 780

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove ground line of battery.

AR54.10-S-0003E

2

Disconnect ground line of auxiliary battery.

Model 447.6/7 with code E28 (Additional battery for retrofit consumer) Model 447.8 with code EE8 (Battery 12V 100 Ah) Model 447.7/8 with code EE9 (Auxiliary battery 12 V/80 Ah)

AR54.10-S-0004E

3

Remove ground line of the auxiliary battery for ECO start/stop function.

Model 447 with code MJ8 (ECO start/stop function) except code D50 (Full-width partition wall) except code D51 (Full-width partition wall with 1 window) except code S23 (Two-seater front passenger seat), model 448

AR54.10-S-0111E

Model 447 with code D50 (Full-width partition wall) with code MJ8 (ECO start/stop function), Model 447 with code D51 (Full-width partition wall with 1 window) with code MJ8 (ECO start/stop function), Model 447 with code MJ8 (ECO start/stop function) with code S23 (Two-seater front passenger seat)

AR54.10-S-0111EE

4

Disconnect ground on additional battery for park pawl emergency shift.

Model 447 with engine 780 except code G42 (7G-TRONIC PLUS) except code G43 (9G-TRONIC), model 447 with code G42 (7G-TRONIC PLUS) except code MJ8 (ECO start/stop function), model 447 with code G43 (9G-TRONIC) except code MJ8 (ECO start/stop function)

AR54.10-S-0120E

5

Remove underbody paneling.

Model 447 with engine 651 with code MX0 (BlueEFFICIENCY package), Model 447 with engine 654.9

AR61.30-S-1001E

6

Remove high-voltage battery module underfloor paneling.

* Applies to Europe only

Model 447 with engine 780.701

AR61.30-S-1001F

7

Remove nut (17) on rear section (15) of underfloor paneling.

Model 447 with engine 651 with code MX0 (BlueEFFICIENCY package), Model 447 with engine 654.9

8

Remove rear section (15) of underfloor paneling.

Model 447 with engine 651 with code MX0 (BlueEFFICIENCY package), Model 447 with engine 654.9

 To do so, remove retaining clip (16).

9

Remove axle mount trim (18).

10

Remove refrigerant lines of rear air conditioning system at underbody on right in working area.

Model 447.8 with engine 780.702 with code HZ7 (Semiautomatically controlled air conditioning system, TEMPMATIC in rear)

 For this purpose, open respective brackets.
Do not extract refrigerant and do not disconnect refrigerant lines.

11

Remove fender liner in rear fender.

If installed.

AR88.10-S-1400E

12

Remove rear bumper.

AR88.20-S-2200E

13

Remove side part bracket for rear bumper.

AR88.20-S-9018E

14

Remove rear bumper vent flap.

AR88.60-S-9244E

15

Remove rubber plug (19).

Model 447.6/7, 448.7 with code CL4 (Multifunction steering wheel with trip computer) with code JK3 (instrument cluster with pixel matrix display) Model 447.6/7, 448.8 with code CL4 (Multifunction steering wheel with trip computer) with code JK5 (Instrument cluster with color display) Model 447, 448 with code EZ7 (Active parking assist) Model 447 with code JP2 (Drive assist package) Model 447 with code Q22 (Non-removable ball head trailer hitch) Model 447 with code Q24 (NAFTA trailer crossmember, towing capacity 5000Ibs) Model 447 with code Q50 (Removable ball head trailer hitch)

16

Insert subharness (20) into body.

Model 447.6/7, 448.7 with code CL4 (Multifunction steering wheel with trip computer) with code JK3 (instrument cluster with pixel matrix display) Model 447.6/7, 448.8 with code CL4 (Multifunction steering wheel with trip computer) with code JK5 (Instrument cluster with color display) Model 447, 448 with code EZ7 (Active parking assist) Model 447 with code JP2 (Drive assist package) Model 447 with code Q22 (Non-removable ball head trailer hitch) Model 447 with code Q24 (NAFTA trailer crossmember, towing capacity 5000Ibs) Model 447 with code Q50 (Removable ball head trailer hitch)

17.1

Detach sealing frame from liftgate.

Model 447, 448.7 with code W65 (Liftgate) Model 447, 448.8 with code W68 (Electrically actuated liftgate)

AR72.20-S-2120E

17.2

Detach sealing frame from rear-end door.

Model 447 with code W50 (Two-wing rear-end door, 180 degrees without window) Model 447 with code W54 (Two-wing rear-end door, 270 degrees)

AR72.20-S-2122E

18

Remove rear-end center-section trim.

Model 447.7, 448 with code V33 (Passenger compartment floor covering (carpeting)) Model 447.7, 448 with code V41 (Passenger compartment floor covering ) Model 447.8

AR68.30-S-4785E

Model 447.6 with code V43 (Wooden floor) Model 447.7 with code V43 (Wooden floor) except code V33 (Passenger compartment floor covering (carpeting)) except code V41 (Passenger compartment floor)

AR68.30-S-4785EE

19

Remove inner side load compartment trim.

Model 447.7 except code V23 (Interior trim, luxury version) model 447.6

AR68.30-S-1180E

20

Remove liftgate.

Model 447, 448.7 with code W65 (Liftgate) Model 447, 448.8 with code W68 (Electrically actuated liftgate)

AR72.20-S-1020E

 Warning

Risk of injury from fingers being pinched or jammed when working on gas struts under pressure

Only remove and install pneumatic springs when they are not under tension and when the components are properly secured.

AS00.00-Z-0012-01A

21

Remove gas strut (25) from body.

Model 447, 448.7 with code W65 (Liftgate) Model 447, 448.8 with code W68 (Electrically actuated liftgate)

 For this purpose, remove bolts (23).

 Bolt, bracket with ball stud to body

*BA72.20-N-1014-03J

22

Remove end stop (22).

Model 447, 448.7 with code W65 (Liftgate) Model 447, 448.8 with code W68 (Electrically actuated liftgate)

23

Remove cover (21).

Model 447, 448.7 with code W65 (Liftgate) Model 447, 448.8 with code W68 (Electrically actuated liftgate)

 For this purpose, remove bolts (24).

24

Remove cover (26).

25

Remove trim element at corner pillar.

Model 447 with code W50 (Two-wing rear-end door, 180 degrees without window) Model 447 with code W54 (Two-wing rear-end door, 270 degrees)

AR88.85-S-5474E

26

Remove sliding door.

AR72.16-S-1260E

If sliding door will be replaced,



Disassemble sliding door.

AR72.16-S-2210E

27

Remove center guide rail for sliding door.

AR72.16-S-7806E

28

Remove sealing frame on sliding door.

AR72.16-S-2120E

29

Remove mounting rail on longitudinal member panel in repair area.

Model 447.8, 448.8

AR88.80-S-6005CH

30

Remove door sill from sliding door.

AR68.30-S-1312E

31

Remove lock striker (13).

 Screw/bolt, lock striker to C-pillar

*BA72.16-N-1005-01J

32

Remove end stop (14).

33

Remove window airbag.

Model 447.7/8, 448.8 with code SH8 (Windowbags for driver, passenger and rear) except code SH9 (Windowbags for driver and passenger)

AR91.60-S-0693E

34.1

Remove rear roof lining.

Model 447.7 with code V23 (Interior trim, luxury version) except code ZH6 (Marco Polo ACTIVITY), model 447.8 except code ZK7 (MARCO POLO equipment line), model 448.7 with code V23 (Interior trim, luxury version), model 448.8

AR68.30-S-7608E

34.2

Remove roof lining from load compartment.

Model 447.6/7 except code V23 (Inner trim, luxury version)

AR68.30-S-7618E

35.1

Remove rear passenger compartment side window.

Model 447, 448 with code W29 (Rear stationary window)

AR67.30-S-2701E

35.2

Remove electric pop-out window.

Model 447.7/8, 448.7 with code W32 (Electric pop-out window rear passenger compartment), mode 447.8 with code W05 (Rear window, left fixed, right pop-out)

AR67.39-S-1000E

36

Remove retaining clips (8).

Model 447.7, 448.7 with code V23 (Interior trim, luxury version) Model 447.8

37

Remove sealing frame (7).

Model 447, 448 with code W29 (Rear stationary window)

38

Remove electric sliding door drive unit.

Model 447.7/8, 448.8 with code T55 (Electrical actuation for left sliding door)

AR72.29-S-8788E

39

Remove bracket (4).

 To do so, remove the bolts (6).

40

Disconnect electrical connectors from right sliding door control unit (E-LSTR) (N69/6).

Model 447.7/8, 448.8 with code T55 (Electrical actuation for left sliding door)

41

Remove right sliding door control unit (E-LSTR) (N69/6) with bracket (5).

Model 447.7/8, 448.8 with code T55 (Electrical actuation for left sliding door)

 To do this, remove screws/bolts (3).

42

Disconnect electrical connectors from right rear side wall speaker (H4/4).

Model 447.7/8, 448 with code EL9 (Front and rear two-way speaker system) Model 447.8, 448.8 with code E65 (Burmester surround sound system)

43

Remove right rear side wall speaker (H4/4) with bracket (1).

Model 447.7/8, 448 with code EL9 (Front and rear two-way speaker system) Model 447.8, 448.8 with code E65 (Burmester surround sound system)

 To do this, remove screws (2).

44

Remove vehicle tool kit mount.

Model 447.6/7 with code E28 (Additional battery for retrofit consumer) with code RR6 (Spare wheel with jack) Model 447.6/7 with code E28 (Additional battery for retrofit consumer) with code Y36 (Jack) Model 447.6/7 with code Q24 (NAFTA trailer crossmember, towing capacity 5000 lbs) with code RR6 (Spare wheel with jack) Model 447.7/8 with code RR6 (Spare wheel with jack) with code SB6 (Comfort passenger seat, swiveling) Model 447.7/8 with code SB6 (Comfort passenger seat, swiveling) with code Y36 (Jack) Model 447.8 with code E65 (Burmester surround sound system) with code RR6 (Spare wheel with jack) Model 447.8 with code E65 (Burmester surround sound system) with code Y36 (Jack) Model 447.8 with code RR6 (Spare wheel with jack) with code W68 (Electrically actuated liftgate) Model 447.8 with code W68 (Electrically actuated liftgate) with code Y36 (Jack) Model 447 with code Q50 (Removable ball head trailer coupling) with code RR6 (Spare wheel with jack) Model 447 with code Q50 (Removable ball head trailer coupling) with code Y36 (Jack) Model 447 with code RR6 (Spare wheel with jack) with code ZG2 (Permanent all-wheel drive) Model 447 with code Y36 (Jack) with code ZG2 (Permanent all-wheel drive) Model 448

AR68.30-S-5020E

45

Remove stowage compartment in the rear passenger compartment.

Model 447.7 with code V23 (Interior trim, luxury version) except code E28 (Additional battery for retrofit consumer) except code Q50 (Removable ball head trailer hitch) except code SB6 (Comfort passenger seat, turnable) except code ZG2 (All-wheel drive, permanent) Model 447.8 except code E65 (Burmester surround sound system) except code Q50 (Removable ball head trailer hitch) except code SB6 (Comfort passenger seat, turnable) except code W68 (Electrically actuated liftgate) except code ZG2 (All-wheel drive, permanent) Model 448.7 with code V23 (Interior trim, luxury version)

AR68.00-S-0009E

46

Remove trailer recognition control unit.

Model 447 with code Q22 (Non-removable ball head trailer hitch) Model 447 with code Q24 (NAFTA trailer crossmember, towing capacity 5000Ibs) Model 447 with code Q50 (Removable ball head trailer hitch)

AR31.19-S-1300E

47

Disconnect electrical connectors from rear window wiper relay (K40/11kB).

Model 447.8 with code W64 (Separately opening rear window) Model 447, 448 with code W78 (Window in liftgate or hinged rear door with wiper and washer system)

48

Remove rear window wiper relay (K40/11kB) with bracket (11).

Model 447.8 with code W64 (Separately opening rear window) Model 447, 448 with code W78 (Window in liftgate or hinged rear door with wiper and washer system)

 To do so, remove screws/bolts (12).

49

Disconnect electrical connectors from additional turn signal module control unit (N9/1).

Model 447.6/7 with code L84 (Additional turn signal lamps on rear of roof)

50

Remove additional turn signal module control unit (N9/1) with bracket (9).

Model 447.6/7 with code L84 (Additional turn signal lamps on rear of roof)

 Remove screw/bolt (10) to do this.

51

Remove roof railing

Model 447.6/7 with code D12 (Roof railing) Model 447.8, 448.8 with code D14 (Roof railing anodized)

AR77.40-S-5000E

52

Remove end stop from door holder on both sides.

Model 447.6/7 with code W54 (Double-wing rear-end door, 270 degrees)

AR72.20-S-2792E

 Do not remove door holder.

53

Install in the reverse order.

 Sliding doors

Number

Designation

Model 447, 448

BA72.16-N-1005-01J

Screw/bolt, lock striker to C-pillar

Nm

20

 Liftgate

Number

Designation

Model 447, 448

BA72.20-N-1014-03J

Bolt, bracket with ball stud to body

Nm

28