Maintenance service

AP00.20-B-0011H

Maintenance service

11.03.2020

Model

693 with engine 904.925/938/980, 906.924/953/973

Model

694 with engine 904.938/976

Model

695 with engine 906.973, 924.910



M - Maintenance services



J - periodic service scope



Z- Additional services



Z1 - Additional service only in 1st M maintenance service



Z2 - Additional services every 2 M maintenance service



Z3 - Additional services every 3 M maintenance service



Z4 - Additional services every 4 M maintenance service



Additional services only in the 1st and the 2nd M maintenance services



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years



Final control

Customer

Order number

License plate number

Current mileage

Date

Signature

M

J

Z

Input condition not OK:



Completed















Checks to be performed by the Technical Consultant





Check the vehicle for paint damage, corrosion and accidents







Inspect the side protection devices, roof/side spoilers and air deflectors







Fire extinguisher: check the fastening, the seal, the pressure and validity of the charge and of the vessel.







Safety belts: control the state and operation.



.

AP91.40-B-1001A





Horn, alarm buzzer, control lamps



.

AP54.00-B-5451B





Dumper assembly: check the operation, clearance, and fastening according to the model and equipment's manufacturer instructions.







Cabin: check painting condition and the PVC protection for corrosion or accident damages



AP97.20-B-9750B





External headlights and lamps: check condition and operation







Windshield wiper and washer: check operation



.

AP82.30-B-8252B





Forced ventilation and heating: check operation







Check the doors, locks and handles



Oil services



Engine: observe the intervals indicated in the table for oil change



.

AP00.20-B-0000-10A

If it is found that the vehicle is in the maintenance interval



Change the oil.

Engines 904.9, 906.9, 924.91

AP18.00-B-0101B



Mechanic gearbox: observe the intervals indicated in the table for oil change



.

AP00.20-B-0000-10A

If it is found that the vehicle is in the maintenance interval



Change the oil.

Gearbox 712.362/623, 715.0, 718.19

AP26.00-B-2601I

Gearbox 715.564

AP26.00-B-2601A



Rear axle: observe the intervals indicated in the table for oil change



.

AP00.20-B-0000-10A

If it is found that the vehicle is in the maintenance interval



Change the oil.

Rear axles 741.9, 745.0, 746.9, 772.110

AP35.00-B-3501A

Chassis and body



Kingpins: lubricate with grease under pressure



.

AP00.20-B-0020C



Front and rear suspension spring beams pins: lubricate with grease under pressure



.

AP00.20-B-0020C



Transmission shafts, intermediate shaft: lubricate with grease under pressure



AP00.20-B-0020C



Rocker arms suspension articulations: lubricate with grease under pressure



.

AP00.20-B-0020C



Trailer coupler: lubricate with grease under pressure



.

AP00.20-B-0020C



Engine cooling system: check the level and correct the proportion of anti-corrosive/ antifreeze



.

AP00.20-B-0020C

If the level is below the specified



Correct with separated invoicing.



Hydraulic power steering: check the fluid level



AP46.00-B-4611C

If the level is below the specified



Replenish it.



Windshield washer: check the level



..

AP82.35-B-8210D

If the oil level is below the specified



Replenish it.



All the aggregates (engine, gearbox, rear axle, steering, power steering pump and cabin tilting installation: check for tightness and condition



.

AP00.20-B-0050B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



All oil pipes, hoses, flexible pipes, electrical harnesses and electrical wires of the sensors: check the tightness and condition



.

AP00.20-B-0051B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Cooling and heating system: Check for tightness and condition



 Visual inspection.



Tanks, pneumatic components, hydraulic components, front and rear suspension dampers, dust protection and coifs: check the tightness and condition



.

AP00.20-B-0052B

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Intake tube between air filter and the engine: check the tightness condition



In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Front and rear suspension shock absorbers: check the tightening of nuts and bolts, retightening if necessary



.

AP00.20-B-0071D



Auxiliary shaft pneumatic suspension device: check the components for play, wear, cracks or deformation



Vehicles 693.148/348, 695.304



Rear axle: Adjust the bevel gear thrust bolt



Rear axle 772.110

AP35.30-B-3560B

Rear axle 743.0/309. 746.97

AP35.30-B-3560A



Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing



.

AP41.10-B-4150A



Clutch: Check clutch disc wear at the wear indicator





Brake system: Check for brake shoe linings wear



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP42.10-B-4253A

In case of brake shoes linings wear



Replace them, with separate invoice.



Service and parking brake: check for operation and adjust brake shoes clearance



.

AP42.00-B-4255B



APU valve noise muffler: Check and clean



If there is excessive noise



Replace the noise muffler with separated invoicing.



Pneumatic tanks with drain valve: drain condensed water



.

AP42.60-B-4390A



Check parking brake automatic adjuster for operation and installation



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))



Automatic brake regulator: lubricate with grease under pressure



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))



Steering: check sector rod play, condition and play of the steering terminals



.

AP46.00-B-4650C

Engine



Fuel main filter: change the strainer



Engines 904.925/938/9736980, 906.924/953/973

AP47.20-B-0780E



Fuel pre-filter with water separator: change the strainer



Engines 904.9, 906.9, 924.9

AP47.20-B-0783A



Air filter: Clean the automatic dust discharge valve



Engine 904, 906, 924

AP09.10-B-0931E



Air filter: check the degree of contamination of the filter screen through the maintenance indicator



AP09.10-B-0951G



Poly-V belts: check the condition



.

AP13.22-B-1351B

If the belt has unilateral wear, characteristic of defective tensor



Replace at extra charge.

Z1 - Additional service only in 1st M maintenance service



Front and rear brake shoes drive axles: lubricate with grease under pressure



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP00.20-B-0020C



Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary



.

AP00.20-B-0071D



Front and rear springs bracket to chassis: check the tightening of nuts and bolts, re-tightening if necessary



.

AP00.20-B-0071D



Suspension of rocker arms: check the tightening of nuts and bolts, retightening if necessary



Vehicles 693.148/348, 695.304

AP00.20-B-0071D



Rear suspension central bracket: check the tightening of nuts and bolts, re-tightening if necessary



.

AP00.20-B-0071D



Tandem rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary



Vehicles 693.148/396, 695.304

AP00.20-B-0071D



Front and rear stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



.

AP00.20-B-0071D



Auxiliary axle pneumatic suspender bracket: check the tightening of nuts and bolts, tightening if necessary



Vehicles 693.148/396, 695.304

AP00.20-B-0071D



Cabin front and rear fastenings to chassis: check the tightening of nuts and bolts, re-tightening if necessary



.

AP00.20-B-0071D



Fuel reservoir straps and brackets to chassis: check the tightening of nuts and bolts, re-tightening if necessary



Vehicle 693.148/348

AP00.20-B-0071D

Z2 - Additional services every 2 M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance.



Front axles 732.796/797

AP33.20-B-3350C

 In the case of daily use, with heavy-duty service operation and mileage lower than 5,000 km/month.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.



Auxiliary axle wheel nuts: change the grease and the seals, check the bearings and adjust the axial play



Vehicles 693.148/396, 695.304

 In the same cases of the use of front axles.



Suspension of the engine and gearbox, drive shaft intermediate bearings brackets and front and rear stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



.

AP00.20-B-0071D



Valves: check and adjust the valves clearance



In the case of a valve with clearance out of specified



Adjust the valve clearance.

Engines 904.925/938/976/980, 906.924/953/973, 924.910

AP05.30-B-0560B

 Adjust with the engine cold or at leas thirty minutes after having turning it OFF.

Z3 - Additional services every 3 M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance.



Front axles 732.796/797

AP33.20-B-3350C

 In the case of daily use, with heavy-duty service operation and mileage lower than 5,000 km/month.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.



Auxiliary axle wheel nuts: change the grease and the seals, check the bearings and adjust the axial play



Vehicles 693.148/396, 695.304

 In the same cases of the use of front axles.

Z4 - Additional services every 4 M maintenance service



Air and water radiators: check for damage and obstruction



.

AP09.41-B-0952B



Exhaust system: Check for tightness and state



.

AP49.00-B-4950A

 Pay attention to friction points and fixture.

If leakage is found



Repair with a separate invoice.



Spring pack: Visually check for damages



.

AP32.20-B-3255A



Trailer coupling: Check for operation, play and condition



Vehicle 693.148/348

AP31.10-B-3151A



Fuel reservoir: clean the sieve



In the case of the internal cleaning of the reservoir



Perform cleaning with separated invoicing.

.

AP47.10-B-4730A



Headlights: Check the aiming and adjust if necessary



.

AP82.10-B-8260E

In the case of misalignment



Adjust.



Engine-brake: Check for condition and operation



Engines 904.9, 906.9, 924.9

AP14.15-B-1450C

Additional services only in the 1st and the 2nd M maintenance services



Springs beam “U” clips: re-tighten the bolts and nuts, according to the specified tightening torque



Vehicles 693, 694, 695

AP00.20-B-0073D

J1 - Maintenance services every year



Clutch actuation: change the hydraulic fluid



.

AP25.20-B-2981DD



Compressed air dryer: replace the sieve



.

AP42.60-B-4381A

J2 - Maintenance services every 2 years



Fuel filter: change the filter



Engine 906.9

AP09.10-B-0980J

 Observe assembly date.

J3 - Maintenance services every 3 years



Cooling system: Change the coolant.



.

AP20.00-B-2080C

 Only cooling systems filled with anti-corrosive/anti-freezing additive class MB 325.0.

Final control







Routing test or in rolls



 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.