Repair materials |
Number | Designation | Order number |
BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
BR00.45-Z-1025-04A | Cleaner | A 005 989 19 71 |
BR00.45-Z-1050-07A | Hepox 2K EP primer filler 4017 (Spray Max) | Spies Hecker Gmbh |
BR00.45-Z-1104-02A | SIKA primer 209, 250 ml | A 009 989 75 71 09 |
BR00.45-Z-1107-02A | White adhesive tape | A 006 989 09 85 |
BR00.45-Z-1135-02A | Repair kit for installing windshields, 1-component adhesive | A 221 670 81 01 |
BR00.45-Z-1165-02A | Polyester fabric adhesive tape, width 19 mm / length 25 m | A 007 989 07 85 |
BR00.45-Z-1166-02A | Support 20x4 mm, windshield glazing | A 000 671 00 00 |
BR00.45-Z-1169-02A | Butyl glazing with Cu core 7.5 mm | A 220 670 02 93 |
The bonding area must be absolutely free of dust and grease.
Otherwise the adhesive force of the adhesive material starts to decrease.
Damage < 10 % can be repaired with the primer stick. If damage is > 10%, the body flange must be coated with primer filler.
Otherwise corrosion damage may occur.
Only use primer filler and primer sticks approved by Daimler AG in the entire bonding area on the body flange to repair the damage.
P67.10-2475-09
1 | Completely remove remaining butyl cord. |
2 | Level residual adhesive bonding compound at body flange (1) with suitable scraper up to a height of approx. 2 mm and remove loose adhesive sealant. |
3 | Clean working area. |
4 | Clean bonding area (2) at body flange (1) with cleaner and wipe dry with dry cloth. |
5 | Repair paintwork damage in bonding area (2) and at body flange (1) with primer stick or primer filler. |
Observe the manufacturer's specifications for the curing and processing time of the primer filler. |
6 | The Apply primer in areas with missing or damaged adhesive sealant on body flange (1) (areas A). |
Allow primer to flash off at least 10 min. |
7 | The Apply primer to painted surfaces on body flange (areas B). |
Allow primer to flash off at least 10 min. |
P67.10-2496-06
P67.10-A007-09
8 | Replace white tape (4) if necessary. |
9 | Replace polyester fabric tape (5) as splinter protection in roof area. |
P67.10-2501-07
10 | Install a support layer on body flange (1) at bottom up to A-pillars (area C). |
11 | Install multiple support layers in area (C) if necessary until previously determined number of layers is achieved. |
A support layer has a height of 4 mm. |
Number of layers to be installed results from determined distance of windshield (1) to area (C). |
Gap between body flange (1) and windshield is sealed. |
12 | Press on ends of support so that a uniform transition to the body flange (1) is ensured. |
P67.10-2497-09
13 | Mount butyl rope (6) on body flange, as shown, starting at lower left A-pillar. |
Install butyl rope (6) further towards inside on body flange in area of A-pillars and firewall and in center of body flange in area of roof edge. |
Allow heating wires (6.1) of butyl rope (6) to protrude by approx. 50 mm. |
P67.10-A008-09
14 | Apply support bead (7) to white tape (4). |
Observe pretreatment of bonding surfaces. Observe manufacturer's specifications for drying and processing time of adhesive. |
Height of support bead (7) approx. 12 mm. |