ap2000p2080a

Replace coolant

Type ap · topic 20.00 · version 0411 · 2019-01-21

Applies to: Engine 102 Engine 103 Engine 104 Engine 111 in model 124, 170, 202, 203, 208, 210 Engine 112 in model 129, 170, 202, 203, 208, 209, 210 Engine 113 in model 129, 202, 203, 208, 209, 210 Engine 119 Engine 120 Engine 166 Engine 271 in model 203, 209

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 124 · Series 129 · Series 166 · Series 170 · Series 202 · Series 203 · Series 208 · Series 209 · Series 210

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 124 · Series 129 · Series 166 · Series 170 · Series 202 · Series 203 · Series 208 · Series 209 · Series 210

Also applies to engines/gearboxes: 102 ***, 103 ***, 104 ***, 111 ***, 112 ***, 113 ***, 119 ***, 120 ***, 271 ***

AP20.00-P-2080A

Replace coolant

18.01.2019

Engine

102

Engine

103

Engine

104

Engine

111 in model 124, 170, 202, 203, 208, 210

Engine

112 in model 129, 170, 202, 203, 208, 209, 210

Engine

113 in model 129, 202, 203, 208, 209, 210

Engine

119

Engine

120

Engine

166

Engine

271 in model 203, 209

Modification notes

26.09.2014

Mischungsverhältnis Kühlmittel

BF20.00-P-1001-04A

Remove

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

1

Switch off ignition

2

Open engine hood

Check

3

Check coolant level

MODEL 129, 170, 202, 203, 208, 209, 210

MODEL 203

AP20.30-P-2050EW

MODEL 209

AP20.30-P-2050Q

Remove

4

Drain coolant

ENGINE 102, 103, 104, 111, 112, 113, 119, 120, 166, 271

Engine 111 in model 170, 202, 208, 210

AR20.00-P-1142HG

Engine 112 in model 129, 202, 208, 210
Engine 113 in model 129, 202, 208, 210

AR20.00-P-1142HA

Engine 112.947 in model 170.465
Engine 112.960 in model 170.466

AR20.00-P-1142SV

Engine 112.912 in model 203.061/261, 209.361/461
Engine 112.916 in model 203.081/281
Engine 112.946 in model 203.064/264/764
Engine 112.953 in model 203.084/284
Engine 112.955 in model 209.365/465
Engine 112.961 in model 203.065/265
Engine 113.968 in model 209.375/475
Engine 113.987 in model 209.376/476
Engine 113.988 in model 203.076/276

AR20.00-P-1142PV

Engine 111, 271 in model 203
Engine 271 in model 209

AR20.00-P-1142PR

Engine 166.940/960/990/995 in model 168

AR20.00-P-1142GF

Install

5

Pour in new coolant

ENGINE 102, 103, 104, 111, 112, 113, 119, 120, 166, 271

Engine 111 in model 170, 202, 208, 210

AR20.00-P-1142HG

Engine 112 in model 129, 202, 208, 210
Engine 113 in model 129, 202, 208, 210

AR20.00-P-1142HA

Engine 112.947 in model 170.465
Engine 112.960 in model 170.466

AR20.00-P-1142SV

Engine 112.912 in model 203.061/261, 209.361/461
Engine 112.916 in model 203.081/281
Engine 112.946 in model 203.064/264/764
Engine 112.953 in model 203.084/284
Engine 112.955 in model 209.365/465
Engine 112.961 in model 203.065/265
Engine 113.968 in model 209.375/475
Engine 113.987 in model 209.376/476
Engine 113.988 in model 203.076/276

AR20.00-P-1142PV

Engine 111, 271 in model 203
Engine 271 in model 209

AR20.00-P-1142PR

Engine 166.940/960/990/995 in model 168

AR20.00-P-1142GF


An engine filled with type 30 antifreeze must not be filled later on with conventional coolant as per Sheet 325.0 or 325.2. Type 30 antifreeze may not be mixed with other antifreezes and it must be replaced every 3 years!
Engine damage can occur otherwise.

A special antifreeze (type 30) is available for the "light alloy corrosion in cooling circuit" repair case. Indications of light alloy corrosion in the cooling circuit are:
 Sludging or gel formation in cooling circuit
 Engine overheating
 Flow rate deficiency in cooler
In these cases, a warning label (model 30) is to be attached in a well-visible spot on the coolant expansion reservoir.

Use antifreeze model 30 if warning label (model 30) is present on the coolant expansion reservoir.

Use approved anti-corrosion and antifreeze agents only.

Coolant mixing ratio

*BF20.00-P-1001-04A

ENGINE 104Cooling system

*BF20.00-P-1001-02A

ENGINE 111Cooling system

*BF20.00-P-1001-02F

ENGINE 112, 113Cooling system

*BF20.00-P-1001-02K

ENGINE 119Cooling system

*BF20.00-P-1001-02B

ENGINE 120Cooling system

*BF20.00-P-1001-02C

ENGINE 271Cooling system

*BF20.00-P-1001-02P

ENGINE 166.940/960 without separate coolant expansion reservoirCooling system without separate coolant expansion reservoir

*BF20.00-P-1001-02L

ENGINE 166.940/960/990/995 with separate coolant expansion reservoirCooling system with separate coolant expansion reservoir

*BF20.00-P-1003-02L

ENGINE 166.940/960/990/995, cooling system with trailer hitch or autom. transmission or air conditioning system without separate coolant expansion reservoirCooling system with trailer hitch or automatic transmission or air conditioning without separate coolant expansion reservoir

*BF20.00-P-1002-02L

ENGINE 166.940/960, cooling system with trailer hitch or autom. transmission or air conditioning system with separate coolant expansion reservoirCooling system with trailer hitch or automatic transmission or air conditioning without separate coolant expansion reservoir

*BF20.00-P-1004-02L

6

Seal coolant expansion reservoir with cap

7

Close engine hood

Cooling system

Number

Designation

Engine 104.941 in model 202

Engine 104.943/981/991 in model 129

BF20.00-P-1001-02A

Cooling system

Total filling capacity

Without AC

Liter

10,0

11,5

With AC

Liter

10,5

11,5

Filling capacity of anticorrosion/antifreeze down to -37°C

Without AC

Liter

5,0

5,75

With AC

Liter

5,25

5,75

Filling capacity of anticorrosion/antifreeze down to -45°C

Without AC

Liter

5,5

6,25

With AC

Liter

5,75

6,25

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 104.945/995 in model 210

BF20.00-P-1001-02A

Cooling system

Total filling capacity

Without AC

Liter

8,0

With AC

Liter

8,0

Filling capacity of anticorrosion/antifreeze down to -37°C

Without AC

Liter

4,0

With AC

Liter

4,0

Filling capacity of anticorrosion/antifreeze down to -45°C

Without AC

Liter

4,5

With AC

Liter

4,5

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 119.960/972/982 in model 129

Engine 119.980/985 in model 210

BF20.00-P-1001-02B

Cooling system

Total filling capacity

Without AC

Liter

15

11

With AC

Liter

15,5

11

Capacity of anticorrosion/antifreeze agent down to -37 °C

Without AC

Liter

7,5

5,5

With AC

Liter

7,75

5,5

Filling capacity of anticorrosion/ antifreeze down to -45 °C

Without AC

Liter

8,25

6,0

With AC

Liter

8,5

6,0

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 120.981/983 in model 129

BF20.00-P-1001-02C

Cooling system

Total filling capacity

Liter

19

Filling capacity of anticorrosion/ antifreeze down to -37°C

Liter

8,5

Filling capacity of anticorrosion/ antifreeze down to -45°C

Liter

9,5

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 111.920/921/941/944/945/961/974/975 in model 202
Engine 111.940/960 in model 124
Engine 111.942/947/970 in model 210
Engine 111.944/945/975 in model 208
Engine 111.946 in model 170

Engine 111.943/958/973/983 in model 170

BF20.00-P-1001-02F

Cooling system

Total filling capacity

Without AC

Liter

8,0

8,5

With AC

Liter

8,5

9,0

Filling capacity of anticorrosion/antifreeze down to -37°C

Without AC

Liter

4,0

4,25

With AC

Liter

4,25

4,5

Filling capacity of anticorrosion/antifreeze down to -45°C

Without AC

Liter

4,5

4,7

With AC

Liter

4,75

5,0

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 111.951/955/981 in model 203

BF20.00-P-1001-02F

Cooling system

Total filling capacity

Without AC

Liter

8,5

With AC

Liter

8,5

Filling capacity of anticorrosion/antifreeze down to -37°C

Without AC

Liter

4,25

With AC

Liter

4,25

Filling capacity of anticorrosion/antifreeze down to -45°C

Without AC

Liter

4,75

With AC

Liter

4,75

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 112.947 in model 170.465

Engine 112.910/920 in model 202
Engine 112.940 in model 208

BF20.00-P-1001-02K

Cooling system

Total filling capacity

Liter

8

9,5

Filling capacity of anticorrosion agent/antifreeze down to -37 °C

Liter

4

4,75

Filling capacity of anticorrosion agent/antifreeze down to -45 °C

Liter

4,5

5,25

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 112.911/921/941 in model 210

Engine 112.912/946 in model 203

BF20.00-P-1001-02K

Cooling system

Total filling capacity

Liter

10,0

10,5

Filling capacity of anticorrosion agent/antifreeze down to -37 °C

Liter

5,0

5,25

Filling capacity of anticorrosion agent/antifreeze down to -45 °C

Liter

5,5

5,75

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 112.912/955 in model 209

Engine 112.916/953 in model 203

BF20.00-P-1001-02K

Cooling system

Total filling capacity

Liter

10,5

10,0

Filling capacity of anticorrosion agent/antifreeze down to -37 °C

Liter

5,25

5,0

Filling capacity of anticorrosion agent/antifreeze down to -45 °C

Liter

5,75

5,5

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 112.923/943 in model 129

Engine 112.942 in model 163
Engine 113.940/980 in model 210
Engine 113.943/984 in model 208
Engine 113.944 in model 202

BF20.00-P-1001-02K

Cooling system

Total filling capacity

Liter

11,75

11,0

Filling capacity of anticorrosion agent/antifreeze down to -37 °C

Liter

6,0

5,5

Filling capacity of anticorrosion agent/antifreeze down to -45 °C

Liter

6,5

6,0

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Cooling system

Number

Designation

ENGINE 112.961 in MODEL 203.065/265 AMG

Engine 113.961 in model 129

BF20.00-P-1001-02K

Cooling system

Total filling capacity

Liter

10,5

12,75

Filling capacity of anticorrosion agent/antifreeze down to -37 °C

Liter

–

6,25

Filling capacity of anticorrosion agent/antifreeze down to -45 °C

Liter

–

7,0

Sheet

-

BB00.40-P-0310-01A

Sheet

-

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 113.968 in model 209

Engine 113.987/988

BF20.00-P-1001-02K

Cooling system

Total filling capacity

Liter

11,5

11,5

Filling capacity of anticorrosion agent/antifreeze down to -37 °C

Liter

5,75

5,8

Filling capacity of anticorrosion agent/antifreeze down to -45 °C

Liter

6,25

6,3

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 166.940/960

BF20.00-P-1001-02L

Cooling system without separate coolant expansion reservoir

Total filling capacity

Liter

4,9

Capacity of anticorrosion/ antifreeze agent down to -37 °C

Liter

2,5

Capacity of anticorrosion/ antifreeze agent down to -45 °C

Liter

2,7

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 271.9

BF20.00-P-1001-02P

Cooling system

Workshop replacement quantity

Liter

5,6

Antifreeze/water

Up to -37°C

%

50/50

As of -38 °C

%

55/45

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Sheet

BB00.40-P-0326-00A

Coolant mixing ratio

Number

Designation

Engine all (4xWD, CAR, smart)

BF20.00-P-1001-04A

Coolant mixing ratio

Antifreeze/water

Up to -37°C

%

50/50

As of -38 °C

%

55/45

Overview and specifications sheet

BB00.40-P-0310-01A

References to sheet specification

BB00.40-P-0310ZZ

Cooling system

Number

Designation

Engine 166.940/960

Engine 166.990/995

BF20.00-P-1002-02L

Cooling system with trailer hitch or automatic transmission or air conditioning without separate coolant expansion reservoir

Total filling capacity

Liter

5,1

–

Capacity of anticorrosion/ antifreeze agent down to -37 °C

Liter

2,55

–

Capacity of anticorrosion/ antifreeze agent down to -45 °C

Liter

2,8

–

Sheet

BB00.40-P-0310-01A

-

Sheet

BB00.40-P-0325-00A

-

Cooling system

Number

Designation

Engine 166.940/960

Engine 166.990/995

BF20.00-P-1003-02L

Cooling system with separate coolant expansion reservoir

Total filling capacity

Liter

5,5

5,7

Capacity of anticorrosion/ antifreeze agent down to -37 °C

Liter

2,75

2,85

Capacity of anticorrosion/ antifreeze agent down to -45 °C

Liter

3,05

3,15

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

BB00.40-P-0325-00A

Cooling system

Number

Designation

Engine 166.940/960

BF20.00-P-1004-02L

Cooling system with trailer hitch or automatic transmission or air conditioning without separate coolant expansion reservoir

Total filling capacity

Liter

5,7

Capacity of anticorrosion/ antifreeze agent down to -37 °C

Liter

2,85

Capacity of anticorrosion/ antifreeze agent down to -45 °C

Liter

3,15

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-00A

Referenced documents