Maintenance service

AP00.20-T-0011C

Maintenance service

10.11.09

Chassis no.: __________________________________ Order number:_________________________________

Kilometer reading: _______________________________ Vehicle license no.:_______________________ Date:__________

Confirm carrying out the work by signature. Technician:___________________________________________________

Check by customer service adviser

Condition on receipt

OK not OK

 



Check vehicle for damage to paintwork, corrosion and accident damage

 



Date of tachograph inspection

 

Oil service

completed



Oil change



Engine - oil and filter change

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Carry out yes no

See confirmations in maintenance booklet



AP18.00-T-0101B

 Z2

Manual transmission

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Carry out yes no

See confirmations in maintenance booklet



AP26.00-T-2601B

 Z2

Rear axle

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Rear axle HOSE for O560

Carry out yes no

See confirmations in maintenance booklet



AP35.00-T-3501C

 Z2

Retarder

(including heat exchanger)

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Model 613.365 with transmission 714.1

Carry out yes no

See confirmations in maintenance booklet



Model 613.365 with transmission 714.6 with code (B10) Voith Retarder R115 (integrated)

Model 613.364 with transmission 714.1 with code (B10) Voith Retarder R115 (integrated)

Carry out yes no

See confirmations in maintenance booklet



AP43.30-T-4301B

Maintenance

Function test



Signaling system, indicator lamps



AP54.00-T-5451B



Headlamps, exterior lamps



AP82.10-T-8251B



Windscreen wipers, washer system, headlamp cleaning system



AP82.35-T-8252B



Air conditioning:

Heating, ventilation, heater booster



AP83.00-T-8351C



Driving brake and parking brake

Rear axle HOSE for O560

Front axle VOSE for O560



AP42.00-T-4255C



Door and reversing system



AP72.40-T-7250C

Check for leaks and check condition

Look for chafing and check routing!



Intake manifold between air filter and engine



AP09.00-T-0953A



Exhaust system



AP49.00-T-4950B



All major assemblies:

Engine, transmission, retarder, rear axle, steering, steering pump



AP00.20-T-0050B



All pipes and hoses,

ABS sensor cable



AP00.20-T-0051B



Containers, hydraulic equipment, dampers, covers, boots, protective caps



AP00.20-T-0052B



Cooling and heating system:

Status test of radiator, lines and hoses in the engine or transmission area



AP20.00-T-2050B

Check and correct fluid level

 In the event of fluid loss not caused by consumption: Determine and eliminate cause, subject to separate repair order.



Cooling system of engine
Check corrosion protection and antifreeze protection, correct if necessary

______°C

Correct subject to a separate repair order.



AP20.00-T-2010B



Batteries



AP54.10-T-5410A



Windshield washer system



AP82.35-T-8210B



Manual transmission:

Inspect oil level, adjust to correct level if necessary



AP26.00-T-2610B

 Z2

Power steering

Steering ZF 8098 for O560



AP46.00-T-4611A

 J1

Air conditioning:

Check refrigerant level



AP83.30-T-8312B

Lubricating work



Lubrication points

Grease gun:

Steering knuckles, propeller shaft, linkage adjuster, trailer hitch, door pillars, clutch pedal shaft

Grease (loose), oil (can):

Joints, levers, fork ends



AP00.20-T-0020B

 Z2

Fan bearing



 Z2

Bearing of shifter shaft



AP26.60-T-2620B

 Z2

Steering idler arm

Steering ZF 8098 for O560



AP46.40-T-4620B

Engine:



Replace fuel filter



AP47.20-T-0780B



Combination air filter:

Clean dust receptacle





Air filter with paper insert:

Check for contamination (maintenance indicator), clean according to findings or replace.

 Replace paper insert after cleaning three times, at the latest every 2 years

Paper insert replaced

yes no



AP09.10-T-0951B



V-belt:

Check condition and tension, retension if necessary

2nd generator



AP13.20-T-1350B



Check poly-V belt for wear and damage



AP13.22-T-1351A

 Z2

Check valve clearance, set if necessary



AP05.30-T-0560B

 Z2

Fuel prefilter:

Clean filter element



AP47.20-T-0730B

 Z2

Engine brake:

Check condition and adjustment



AP14.15-T-1450C

 Z2

Check constant throttle valves of engine brake system



AP14.15-T-1451A

 J1

Engine mounts:

Adjust



AP22.10-T-2260B

 J3

Coolant:

Replace

 Pay attention to coolant composition!

Carry out yes no

See confirmations in service manual!



AP20.00-T-2080B

 J3

Replace cooling and heater water hoses

Carry out yes no

See confirmations in service manual!



AP20.20-T-2081B

Major assemblies

 Z2

Units - clean outside of breather



AP00.20-T-0030B

Chassis and body



Check cooler and charge air cooler for external contamination, clean if necessary



AP20.00-T-2051B



Clutch:

Check lining thickness on wear indicator



AP25.20-T-2550B



Rear axle:
Adjust adjustment screw with sliding block

Rear axle HOSE for O560



AP35.30-T-3560B



Tire inflation pressure:

Check, correct if necessary, including spare wheel



AP40.15-T-4060A



Pipe filter:

Clean filter element



AP43.00-T-4330B



Air conditioning:

Replace recirculated air filter



AP83.10-T-8383C



Trailer hitch:

Check that it works properly, check its clearance and that is correctly mounted





Brake system:

Check brake lining thickness

Residual brake lining thickness:

left front _____ right front _____

left rear ______ right rear _____

Rear axle HOSE for O560

Front axle VOSE for O560



AP42.10-T-4253C



Automatic brake adjuster:

Check wheel brake cylinder extension travel

Rear axle HOSE for O560

Front axle VOSE for O560



AP42.10-T-4291B



Checking condition of steering mechanism

Steering ZF 8098 for O560



AP46.00-T-4650B

 J1

Headlamps: Check setting and adjust if necessary



AP82.10-T-8260B

 Z2

Electrical system:

Starter, alternator, batteries, ground connections

Check cables for chafing marks and loose connections, tighten if necessary



AP15.18-T-1570B

 Z2

Air conditioning:

Clean air filter, inspect and replace if necessary



 J1

Compressed-air drier - replacing granulate cartridges



AP42.60-T-4381B

 J1

Compressed-air reservoir:

Drain condensation



AP42.60-T-4390B

 J1

Batteries:

Clean cable connections at battery posts, retighten and grease;

Check and tighten ground connection



AP54.10-T-5430B

 J1

Air conditioning:

Cleaning passenger compartment air filter



AP83.30-T-8334B

 J1

Air conditioning:

Check oil level in refrigerant compression



AP83.55-T-8311B

 J1

Smoke alarm (lavatory) - replace battery

With ARGUS smoke alarm, contact the
Merten company



AP86.10-T-8682A

 J2

Front axle wheel hubs:
check oil change, tapered roller bearings

Front axle VOSE for O560

Carry out yes no

See confirmations in maintenance booklet



AP33.20-T-3304A

 J2

Rear axle wheel hubs - oil change, check tapered roller bearings

Rear axle HOSE for O560

Carry out yes no

See confirmations in maintenance booklet



AP35.20-T-3303A

 J3

Check cavity preservation of underfloor

Carry out yes no

See confirmations in maintenance booklet



 J3

Clutch operation:

Replace brake fluid

Carry out yes no

See confirmations in maintenance booklet



AP25.20-T-2981CZ

Check bolts and nuts for tight seating

 Tighten if necessary.



Chassis and body:

- Steering mount

- Steering idler arm

- Miter gear



AP00.20-T-0071C

 Z2

Chassis and body:

Propeller shaft flanges, end crossmember, trailer hitch

Front axle:

- Lower transverse control arm mounting to substructure

- Upper transverse control arm mounting to substructure

- Lower transverse control arm mounting to steering knuckle support

- Upper transverse control arm mounting to steering knuckle support

- Lower damper mount to steering knuckle support

- Upper damper mount to substructure

- Damper to upper damper mount

- Damper to lower damper mount



AP00.20-T-0071C

 Z2

Chassis and body:

Rear axle

- Stabilizer mount to rear axle substructure

- Front cross strut to rear axle carrier

- Front diagonal strut to rear axle carrier

- Rear cross strut to rear axle carrier

- Rear diagonal strut to rear axle carrier

- Rear axle to rear axle carrier

Damper

- Damper to rear axle carrier

- Damper to underbody

Stabilizer

- Bearing bracket, stabilizer bar to substructure



AP00.20-T-0071C

Tighten screws and nuts

Observe official torque specifications!



Wheels



AP40.10-T-4070B

 Z2

Chassis and body:

Rear axle

- Trailing arm to substructure

- Trailing arm to rear axle carrier

- A-arm to substructure

- A-arm to rear axle

- Air spring piston to rear axle carrier



AP00.20-T-0073B

Final inspection



Test drive/test bench

Make sure that vehicle is in roadworthy condition! Check brakes, steering, tires, illumination and signaling system.

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