Remove/install exterior detachable parts and interior trim for replacing outside part of B-pillar

AR60.00-D-0013TSB

Remove/install exterior detachable parts and interior trim for replacing outside part of B-pillar

14.04.2020

Model

907.6/7, 910.6

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6/7, 910.6

except code T19 (Sliding door left)

Left side of vehicle

Modification notes

12.12.2019

Method extended

Operation step 23

Shown on model 907.6 except code W16 (Left front window, fixed in side wall/sliding door) and except code W18 (Left front sliding window in side wall/sliding door) and except code IR6 (Wheelbase 4325 mm, overhang 1615 mm) and except code IR7 (Wheelbase 4325 mm, overhang 2015 mm), left side of vehicle

1

B-pillar outer section

Shown on model 907.6 except code W16 (Left front window, fixed in side wall/sliding door) and except code W18 (Left front sliding window in side wall/sliding door) and except code IR6 (Wheelbase 4325 mm, overhang 1615 mm) and except code IR7 (Wheelbase 4325 mm, overhang 2015 mm), left side of vehicle

1

B-pillar outer section

2

Fuel filler flap

3

Protective strips

Shown on model 907.7, with code W16 (front left window, fixed in side wall/sliding door), with code W34 (rear left sliding window), with code V21 (luxury interior trim) and with passenger bench seat (11), left side of vehicle

4

Filler neck

5

Bonded side window

6

Front side wall trim

8

Frame seal

9

Seat belt

10

Lock striker

11

Passenger bench seat

Shown on model 907.6 except code W16 (Left front window, fixed in side wall/sliding door) and except code W18 (Left front sliding window in side wall/sliding door) and except code IR6 (Wheelbase 4325 mm, overhang 1615 mm) and except code IR7 (Wheelbase 4325 mm, overhang 2015 mm)

16

Electrical wiring harness

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on battery

Typ 910.6 mit Motor 780.703

AH54.10-P-0001-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Typ 910.6 mit Motor 780.703

AH00.00-Z-0300-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove respective hinge of front door.

AR72.10-D-2662TS

2

Remove respective protective strips (3).

AR88.80-D-1040TS

3

Remove fuel filler flap (2).

If left side of vehicle is damaged.

Model 910.6 with engine 651, model 907.6/7

AR88.60-D-6023TS

4

Remove filler neck (4).

If left side of vehicle is damaged.

Model 907.6 with engine 654.9, models 907.6/7 with engines 642, 651, model 910.6 with engine 651

AR47.10-D-7541TS

Model 907.6/7 with engine 274

AR47.10-D-7541TSC

5

Remove respective bonded front side window (5).

Model 907.6, 910.6 with a window in the front side wall, model 907.7

AR67.30-D-2400TS

6

Remove upper trim from partition.

Model 907.6, 910.6 with a partition and with code VA3 (Load compartment interior trim up to roof height, washable)

AR68.30-D-1407TS

7

Remove lower trim from partition.

Model 907.6, 910.6 with a partition and with code VA3 (Load compartment interior trim up to roof height, washable)

AR68.30-D-1408TS

8

Remove respective front door sill trim.

AR68.30-D-1306TS

9

Remove passenger bench seat (11) in the 1st row.

Model 907.6/7 with passenger bench seat in the 1st row

AR91.21-D-4425TS

10

Remove respective front load compartment trim at the side.

Model 907.6, 910.6 with code V25 (Load compartment trim up to belt rail, simple) or with code VA1 (Load compartment trim up to belt rail, standard) or with code VA2 (Load compartment interior trim up to roof height (wood)) or with code VA3 (Load compartment interior trim up to roof height, can be washed)

AR68.30-D-1185TS

11

Remove respective front side wall trim (6).

Model 907.6 with code V21 (Luxury interior trim), model 907.7

AR68.30-D-1209TSR

12

Remove respective cable duct of the electrical wiring harness (16).

Model 907.6/7, 910.6 with code V94 (Cable duct on side wall)

13

Remove respective electrical wiring harness (16) in the repair area of the side wall and position outside the working area.

14

Remove front roof lining.

AR68.30-D-7607TS

15

Remove center roof lining.

Model 907.6/7 with code V36 (Headliner)

AR68.30-D-7609TSR

16

Remove tie-down rail from side wall.

Model 907.6, 910.6 with code V42 (Side wall tie-down rails on belt rail) or with code VC4 (Side wall tie-down rails on roof frame)

AR68.50-D-8250TS

17

Remove front partition.

Model 907.6, 910.6 with code D50 (full-width partition wall) or with code D51 (full-width partition wall with 1 window) or with code D64 (partition with sliding door)

Model 910.6 with code D50 (full-width partition wall) or code D51 (full-width partition wall with 1 window)

AR68.74-D-0700TSF

Model 907.6 with code D50 (full-width partition wall) or code D51 (full-width partition wall with 1 window)

AR68.74-D-0700TSR

 Model 907.6, 910.6 with code D64 (Partition with sliding door)
No reference document exists for these vehicles.

18

Remove load compartment floor.

Model 907.6, 910.6 with code VK8 (Plastic floor covering) except code V43 (Wooden floor)

AR68.80-D-5800TSF

Model 907.6, 910.6 with code V43 (Wooden floor) except code VK8 (Plastic floor covering)

AR68.80-D-5800TSR

19

Remove respective sealing frame (8) in repair area and position outside the working area.

20

Remove respective seat belt (9).

AR91.40-D-1015TS

21

Remove respective lock striker (10).

 To do this, unscrew screw/bolts.

 Bolt, lock striker to B-pillar

*BA72.10-N-1007-01TS

22

Remove respective underfloor paneling.

Model 907.6/7 with code XM1 (Noise abatement measures), model 910.6 with engine 651 with code XM1 (Noise abatement measures), model 910.6 with engine 780.703

AR61.30-D-1001TS

23

Remove HV battery module.

* Applies to Europe only

Model 910.6 with engine 780.703

AR47.70-D-0001TE

24

Install in the reverse order.

 Front door

Number

Designation

Model 907

Model 910

BA72.10-N-1007-01TS

Bolt, lock striker to B-pillar

Nm

20

20