Maintenance service

AP00.20-B-0011AT

Maintenance service

11.03.2020

Model

382.154/155/157 with engine 457.915

with code M11 (Euro III)

except code MS5 (Euro V)



M - Maintenance services



Z1 - Additional service only in 1st M maintenance service



Z2 - Additional services every 2 M maintenance service



Z3 - Additional services every 3 M maintenance service



Z4 - Additional services every 4 M maintenance service



W1 - Maintenance service every 100,000 km



W5- Maintenance service every 500,000 km



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years

Customer

Order number

License plate number

Current mileage

Date

Signature

Input condition not OK:



Completed







Checks to be performed by the Technical Consultant



Check the vehicle for paint damage, corrosion and accidents



Fire extinguisher: check the fastening, seal, charge and validity



Safety belts: control the state and operation

AP91.40-B-1001A



Horn, warning buzzer, control lamp: check operation



External headlights and lamps: check operation



Windshield wiper and washer: check operation



Forced ventilation and heating: check operation



Driver's seat: check the regulation devices operation

Oil services



Engine: change the oil and the filter



AP18.00-B-0101N



Automatic transmission: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the maintenance interval for oil change of the automatic transmission



Change the oil and filter.

Transmissions 721.832/835

AP27.00-B-2702B

Gearboxes 721.833/837

AP27.00-B-2702DV

Transmission 721.936/949/950/951

AP27.00-B-2702A



Rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the maintenance interval for oil change of the rear axle



Oil change.

Rear axles 740.7

AP35.00-B-3501D

Chassis and body



Kingpins: lubricate with grease under pressure



AP00.20-B-0020A



Front and rear brake shoes brake shafts: lubricate with grease under pressure



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP00.20-B-0020A



Universal joints of the propeller shafts: lubricate with grease under pressure



AP00.20-B-0020A



Bearing and axle of the fan belt tensioning pulley: lubricate with grease under pressure



AP00.20-B-0020A



Windshield washer: check the level

If the level is low



Correct.



Hydraulic power steering: Check the oil level



Steering gear 766.4,

AP46.00-B-4611B

If the level is below the specified



Correct the level.



All aggregates (engine, transmission, hydraulic retarder, drive rear axle, hydraulic power steering system, cab tilting hydraulics system): check the leak tightness and conditions



Major assemblies - check tightness and condition
.

AP00.20-B-0050A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with a separate invoice.



All oil pipes, hoses, flexible pipes, electrical harnesses and electrical wires of the sensors: check the leak tightness and conditions



AP00.20-B-0051B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with a separate invoice.



Reservoirs, pneumatic and hydraulic components (steering pump): check the leak tightness and conditions



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with a separate invoice.



Shock absorbers of the front and rear suspension: check the leak tightness and conditions



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with a separate invoice.



Powder guards and coifs: check the leak tightness and conditions



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with a separate invoice.



Propeller shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing



AP41.10-B-4150A



Brake system: check for brake pad wear



Vehicles with Code BB5 (Disc brakes on ED (VA) and ET (HA))

AP42.10-B-4251A

In case of damage or wear out of specification



Replace it with a separate service order.



Brake system: check for brake pad wear



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP42.10-B-4253A

In case of damage or wear out of specification



Replace it with a separate service order.



Brake automatic regulator: check operation



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP42.10-B-4291A



Pneumatic tanks with drain valve: drain condensed water



AP42.60-B-4390A



Steering: check sector rod play, condition and play of the steering terminals



Steering gear 766.4,

AP46.00-B-4650B



Fastening of the rear and front axles suspension shock absorbers: check the tightening of nuts and screws



AP00.20-B-0071J



Fastening of front and rear suspension brackets: retighten



AP00.20-B-0073B

Engine



Engine cooling system: check the coolant level and check the anti-corrosion / antifreeze agent concentration



AP20.00-B-2010XA

 Check the coolant composition.

If the coolant level or the ratio of the anti-corrosion / antifreeze agent is below the specified



Correct against separate invoicing.



Intake tube between air filter and the engine: check the leak tightness and conditions



.

AP09.00-B-0953C

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with a separate invoice.



Cooling and heating system: Check for condition of radiator, piping and flexible pipes



AP20.00-B-2050XA



Air filter: clean the automatic dust drain valve





Air filter: check the degree of saturation of the filter



AP09.10-B-0951A



Fuel prefilter with water separator: change the fuel strainer



AP47.20-B-0783XA



Fuel main filter: change the fuel strainer



AP47.20-B-0780D



Fan drive V belts: check condition and adjust tension



AP13.20-B-1350C



Poly-V drive belts: check the condition



AP13.22-B-1351C

In case of damages



Replace the belt and/or tensors, with separate invoicing.

Final control



Routing test or in rolls

 Pay attention to the vehicle safety regarding the operation of brakes, steering, lighting, indicator lights and general performance.

Z1 - Additional service only in 1st M maintenance service



Arms and steering and connecting bars: check the tightening of nuts and screws, retightening if necessary



AP00.20-B-0071J



Front and rear axles stabilizers: check the tightening of nuts and screws, re-tightening if necessary



AP00.20-B-0071J



Fastening of the fuel reservoir brackets to the vehicle frame and reservoir fastening straps: check the tightening of nuts and screws, retighten if necessary



AP00.20-B-0071J

Z2 - Additional services every 2 M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the end play



Front axles 739.395/396

AP33.20-B-3350A

 In the case of use in heavy duty.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.



Drag axle wheel hubs: change the grease and seals, check the bearings and adjust the end play



Rear axle 749.282/316/9

AP35.50-B-3553B

 In the case of use in heavy duty.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.



Engine and transmission suspension: check the tightening of nuts and screws, retightening if necessary



AP00.20-B-0071J



Fastening of the front and rear stabilizer bars: check the tightening of nuts and screws, retightening if necessary



AP00.20-B-0071J



Fastening of the front and rear axles tensioning bars: check the tightening of nuts and screws, retightening if necessary



AP00.20-B-0071J



Valves: check the clearance



AP05.30-B-0560G

If the clearance is out of specification



adjust the clearance.

Z3 - Additional services every 3 M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the end play



Front axles 739.395/396

AP33.20-B-3350A

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In the case of daily use, with road service operation and mileage higher than 15,000 km/month.



Drag axle wheel hubs: change the grease and seals, check the bearings and adjust the end play



Rear axle 749.282/316/9

AP35.50-B-3553B

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In the case of daily use, with road service operation and mileage higher than 15,000 km/month.

Z4 - Additional services every 4 M maintenance service



Headlights: check the alignment



AP82.10-B-8260G

In the case of headlights misalignment



Adjust.



ALB valve: control the braking force adjustment due to the load and adjust if necessary





Air suspension bellows: check visually for damages



AP32.20-B-3255A



Exhaust system: Check for leak tightness, state and fastening



AP49.00-B-4950A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with a separate invoice.



Fuel tank: clean the fuel strainer



AP47.10-B-4770A

In case of impurities inside the reservoir



Perform cleaning with a separate invoice.



Motor brake: check the operation



AP14.15-B-1450B



Charge air and water coolers: check for damage and obstruction of the air flow



AP09.41-B-0952B

W1 - Maintenance service every 100,000 km



Fastening of the joints: check the tightening of nuts and screws



AP00.20-B-0071J



Fastening of the joint assembly to the cars: check the tightening of nuts and screws



AP00.20-B-0071J



Fastening of the hinge dampers: check the tightening of nuts and screws



AP00.20-B-0071J



Fastening of the floor platform on the joint: check the tightening of nuts and screws



AP00.20-B-0071J



Fastening of the angle plates on the lateral flanks: check the tightening of nuts and screws, tightening if necessary



AP00.20-B-0071J



Clean the articulation system



AP55.50-B-5531A



Visually check the articulation system for leaks and damage



AP55.50-B-5556A



Lubricate the articulation system with grease



AP00.20-B-0022A



Inspect the central arch stabilization assembly for damage and fixing



AP55.50-B-5558A



Check the firm seat of the lower folded bellows of the joint assembly



AP55.50-B-5557A

 To clean the bellows, use only neutral detergent for domestic use.

If the bellows is loose



Stretch the tensioning cables.

W5- Maintenance service every 500,000 km



Replace metal-rubber bearings in the joint



AP55.50-B-0220A

J1 - Maintenance services every year



Compressed-air drier: change the granulate canister



AP42.60-B-4381C



Haldex condenser and separator: Clean and inspect





Cooling system: Change the coolant



Only cooling systems filled with anti-corrosive additive class MB 312.0.

AP20.00-B-2080XA

 Check the coolant contents!

J2 - Maintenance services every 2 years



Fuel filter: change the fuel strainer



AP09.10-B-0980M

 Observe assembly date.

J3 - Maintenance services every 3 years



Cooling system: Change the coolant



Only cooling systems filled with anti-corrosive additive class MB 325.0, 325.3 or 326.3.

AP20.00-B-2080XA

 Check the coolant contents!