gf4680w2011mp

Steering angle, function

Type gf · topic 46.80 · version 0101 · 2013-01-22

Applies to: MODEL 930.2 with CODE AN9 (Hydraulically steered trailing axle)

Where it sits

Function group 2 Chassis › 46 Steering › 46.80 Auxiliary rear axle steering, auxiliary steering axle (ZL), electro-hydraulic auxiliary steering (EHZ) — Series 930 (models 2**)

GF46.80-W-2011MP

Steering angle, function

7.1.13

MODEL

930.2

with CODE AN9 (Hydraulically steered trailing axle)

Steering angle, function

W46.80-1103-09

Function diagram

1

Steering gear

A77

Dash support switch module 1

Y76

Control valve (SP011)

2

Power steering pump

B94

Centering circuit pressure sensor (PSY)

Y77

Release valve (SP051)

3

Steering oil reservoir

B95

Steering circuit pressure sensor (PSX)

Y78

Common valve (SP071)

4

Flowcontrol

B96

Front axle steering angle sensor

Y97

Centering circuit pressure control valve (SP041)

5

Hydraulic control block

B97

Additional steered axle steering angle sensor

A

ASIC data bus

6

Hydraulic pressure reservoir

B131

Auxiliary steering axle temperature sensor (TSX)

B

Electrical line

7

Steering cylinder

CAN 1

Vehicle CAN

C

Hydraulic line (steering circuit)

A7

Base module (GM)

CAN 2

Interior CAN

D

Hydraulic line (return)

A68

Master switch module 4

S123

Axle centering button

E

Hydraulic line (centering circuit)

A72

Electrohydraulic additional steering (EHZ) control unit

X13

Diagnostic socket

KDiag

K-line for diagnosis

A76

Dash support switch module 2

Y75

Monitoring valve (SP201)

Steering angle, function

W46.80-1167-09

Hydraulic diagram

1

Steering gear

7.4

Rear centering chamber

P2

Connection (secondary circuit supply)

2

Power steering pump

7.5

Front centering chamber

PKR

Primary circuit

3

Steering oil reservoir

B94

Centering circuit pressure sensor (PSY)

PP

Connection (primary and secondary circuit supply)

4

Flowcontrol

B95

Steering circuit pressure sensor (PSX)

PX

Connection (secondary circuit)

4.1

Oil filter

B131

Auxiliary steering axle temperature sensor (TSX)

SKR

Secondary circuit

4.2

Displacement control valve

Y75

Monitoring valve (SP201)

T

Connection (secondary circuit return)

4.3

Control valve

Y76

Control valve (SP011)

TC

Connection (secondary circuit return)

5

Hydraulic control block

Y77

Release valve (SP051)

TX

Connection (secondary circuit return)

5.1

Oil filter

Y78

Common valve (SP071)

X1

Connection (steering circuit)

6

Hydraulic pressure reservoir

Y97

Centering circuit pressure control valve (SP041)

X2

Connection (steering circuit)

7

Steering cylinder

C1

Connection (steering circuit)

Y

Connection (centering circuit)

7.1

Main piston rod

C2

Connection (steering circuit)

Y1

Connection (centering circuit)

7.2

Suspended piston

CVX

Check valve

Y2

Connection (centering circuit)

7.3

Steering cylinder housing

P1

Connection (primary circuit supply)

General

When the steering function is activated, the auxiliary steering axle can steer actively and the position of the steered wheels is maintained. By shifting the steering point on the steering line, the curve radius is reduced and the maneuverability of the vehicle is improved.

This is, however, only possible at low vehicle speeds of up to 45 km/h. At vehicle speeds higher than 45 km/h, steering of the auxiliary steering axle would impair driving stability.

Function

The electrohydraulic auxiliary steering (EHZ) control unit (A72) continuously evaluates the input signals from the front axle steering angle sensor (B96), from the auxiliary steering axle steering angle sensor (B97) as well as the CAN message on vehicle speed (information available via the connection to the vehicle CAN (CAN 1)). From this information, the electrohydraulic auxiliary steering (EHZ) control unit (A72) calculates the corresponding specified values for the steering angle and steering direction of the auxiliary steering axle. If the vehicle speed is lower than 25 km/h, the steering angle is set irrespective of speed, whereby the steering angle at the front axle must be greater than 4°. If the vehicle speed is between 25 km/h and 45 km/h, the steering angle is continuously reduced to the value "zero" as the vehicle speed increases. As soon as the vehicle speed is greater than 45 km/h, no steering angle is set.

If the driver presses the axle centering button (S123), the electrohydraulic auxiliary steering (EHZ) control unit (A72) receives a corresponding CAN message via the connection to the vehicle CAN (CAN 1). In this case, no steering angle is possible.

Depending on the continuously recalculated specified values for the steering angle, the electrohydraulic auxiliary steering (EHZ) control unit (A72) actuates the valves of the hydraulic control block (5) in such a way that the volumetric flow rates in the hydraulic system are regulated so that the steering cylinder (7) moves to the switching position necessary to trigger a steering operation. Here, the valves perform different tasks:

the monitoring valve (Y75) is a proportional valve which regulates the pressure in the steering circuit

the control valve (Y76) is a proportional valve which controls the volumetric flow rates in the steering circuit

the release valve (Y77) separates or connects the two hydraulic steering circuits

the centering circuit pressure control valve (Y97) regulates the pressure in the centering circuit

the common valve (Y78) regulates the volumetric flow rate in the centering circuit

"Steer to right" function

For the wheels of the auxiliary steering axle to steer to the right, the main piston rod (7.1) of the steering cylinder (7) must move to the "main piston rod extended" position.

The electrohydraulic auxiliary steering (EHZ) control unit (A72) actuates the release valve (Y77) so that the volumetric flow fed from the Flowcontrol (4) via the connection (PX) on the hydraulic control block (5) flows via the check valve (CVX) to the control valve (Y76). Both steering circuits are now separated from each other. At the same time, the electrohydraulic auxiliary steering (EHZ) control unit (A72) actuates the control valve (Y76) in such a way that this valve switches to switching position 4. The volumetric flow now flows via the control valve (Y76) directly to the connection (X2) on the hydraulic control block (5) to which the connection (C2) of the steering cylinder (7) is connected. The hydraulic fluid flows via the connection (C2) into the steering cylinder (7). This causes the main piston rod (7.1) to move toward the "main piston rod extended" position. The piston of the main piston rod (7.1) pushes against the floating piston (7.2) so that this piston also moves.

Owing to the displacement of the floating piston (7.2), the volume of the front centering chamber (7.5) decreases and the hydraulic fluid flows via the connection (Y1) into the centering circuit. The out-flowing volume of hydraulic fluid is distributed as follows:

During the phase in which the main piston rod (7.1) moves toward the "main piston rod extended" position and the volume of the rear centering chamber (7.4) increases, hydraulic fluid flows via the connection (Y2) into the rear centering chamber (7.4).

If the volume of the rear centering chamber (7.4) can no longer increase, the hydraulic fluid flows off via the actuated common valve (Y78) into the hydraulic accumulator (6).

Via the connection (C1) on the steering cylinder (7), hydraulic fluid flows out of the steering cylinder (7) and back into the hydraulic control block (5). There the hydraulic fluid can flow via the actuated control valve (Y76) into the return line of the hydraulic control block (5) and back into the power steering fluid reservoir (3). Through the connection (T), hydraulic fluid is drawn via the return line out of the power steering fluid reservoir (3) and into the steering cylinder (7).

The electrohydraulic auxiliary steering (EHZ) control unit (A72) uses the centering circuit pressure sensor (PSY) (B94) to detect the pressure of the hydraulic fluid in the centering circuit, the steering circuit pressure sensor (PSX) (B95) to detect the pressure of the hydraulic fluid in the steering circuit, and the auxiliary steering axle temperature sensor (TSX) (B131) to detect the temperature of the hydraulic fluid.

The centering circuit pressure control valve (Y97) is actuated if the pressure in the centering circuit needs to be increased or reduced. In the case of a pressure increase, the hydraulic fluid present at the connection (PX) is fed directly to the centering circuit via the centering circuit pressure control valve (Y97). In the case of a pressure reduction, the hydraulic fluid flows via the centering circuit pressure control valve (Y97) and monitoring valve (Y75) out of the centering circuit and then via the connection (TX) and return line to the power steering fluid reservoir (3).

"Steer to left" function

For the wheels of the auxiliary steering axle to steer to the left, the main piston rod (7.1) of the steering cylinder (7) must move to the "main piston rod retracted" position.

The function corresponds to the "steer to right" function:

The common valve (Y76) is actuated such that it moves to switching position "2". In this switching position, the volumetric flows are controlled in such a way that the conditions with regard to the direction of the volumetric flows at the connections (X1, X2, C1 and C2) are reversed relative to the "steer to right" function.

Base module (GM), location / task

A7

GF54.21-W-4014MP

Master switch module 4, location / task / design

A68

GF54.25-W-4104MP

Electrohydraulic auxiliary steering (EHZ) control unit, location/task

A72

GF46.80-W-2232MP

Switch modules on the waistrail, location / task / design

A76, A77

GF54.25-W-4105MP

Centering circuit pressure sensor, location/task

B94

GF46.80-W-2230MP

Steering circuit pressure sensor, location/task

B95

GF46.80-W-2229MP

Front axle steering angle sensor, position/task/function

B96

GF46.80-W-2025MP

Steering angle sensor at auxiliary steering axle, position/task/function

B97

GF46.80-W-2026MP

Additional steering axle temperature sensor, location/task

B131

GF46.80-W-2228MP

Monitoring valve, position/task

Y75

GF46.80-W-2220MP

Control valve, position/task

Y76

GF46.80-W-2218MP

Release valve, position/task

Y77

GF46.80-W-2219MP

Common valve, position/task

Y78

GF46.80-W-2214MP

Centering circuit pressure control valve, location/task

Y97

GF46.80-W-2231MP

Power steering pump, location/task/design

GF46.30-W-2101A

Steering cylinder, position/task/structure/function

GF46.80-W-2021MP

Hydraulic accumulator position/task/function

GF46.80-W-2103MP

Hydraulic control block position/task/design

GF46.80-W-2200MP

Displacement control valve, position/task

GF46.80-W-2215MP

Flowcontrol, position/task/design/function

GF46.80-W-2222MP

Referenced documents