gf4635p0001kn

Electric power steering (ES), function

Type gf · topic 46.35 · version 0104 · 2014-03-28

Applies to: MODEL 117, 156, 176, 242, 246

Where it sits

Function group 2 Chassis › 46 Steering › 46.35 Electrical steering — Series 117 · Series 156 · Series 176 · Series 242 · Series 246

GF46.35-P-0001KN

Electric power steering (ES), function

19.3.14

MODEL

117, 156, 176, 242, 246

Electric power steering (ES), function

Block diagram

A1

Instrument cluster

A1p13

Multifunction display

A91b1

Electric power steering torque sensor

A91m1

Electric power steering actuator motor

L6/1

Left front axle rpm sensor

L6/2

Right front axle rpm sensor

L6/3

Left rear axle rpm sensor

L6/4

Right rear axle rpm sensor

N3/9

CDI control unit (with diesel engine)

N3/10

ME-SFI control unit (with gasoline engine)

N30/4

Electronic Stability Program control unit

N49

Steering wheel angle sensor

N62

Parking system control unit (with CODE 220 (PARKTRONIC) or with CODE 235 (Active Parking Assist))

N68

Electrical power steering control unit

N73

Electronic ignition switch control unit

N80

Steering column module control unit

N127

Powertrain control unit (on electric vehicles)

X11/4

Diagnostic connector

CAN D

Diagnostic CAN

CAN E

Chassis CAN

P46.35-2068-76

Function requirements, general

Status "Circuit 15 ON"

The "Circuit 15 ON" status is sent by the electronic ignition lock control unit to the electrical power steering control unit via the chassis CAN. The engine speed is sent to the electrical power steering control unit via the chassis CAN by the CDI control unit (with diesel engine) or by the ME-SFI control unit (with gasoline engine) or by the powertrain control unit (with electric vehicles).

Electric power steering (ES), general

The ES consists of the rack-and-pinion steering gear, the electric power steering torque sensor, the electric power steering actuator motor and the electrical power steering control unit.

The ES performs continuous, speed-proportional power steering control.

The advantages compared to hydraulic power steering are:

Improved steering feel

Fuel saving

Hydraulic fluid not required

Compact design

Speed-dependent power assistance

Steering return is assisted

Diagnosis capability

System diagnosis takes place via the electronic ignition lock control unit, the diagnostic CAN and the diagnostic connector using Xentry Diagnostics.

A rack and pinion steering gear with variable gear ratio is used on vehicles with CODE 213 (Direct-Steer system).

The direct-steer system has the following features:

More responsive steering behavior, especially in urban traffic, when maneuvering or on twisty roads, has been achieved by the design of the toothed rack and as a result of the associated increase in gear ratio from the center position as of approx. 6° steering angle.

Improved comfort, especially when parking, by reducing the lock-to-lock steering wheel turns to 2.5

The ES comprises the following subfunctions:

Function sequence for power steering

Steer Assist function sequence

Function sequence for reducing holding torque

Function sequence for limp-home mode

Display on instrument cluster function sequence

Function sequence for power steering

The electrical power steering control unit requires the following information to calculate the power steering required:

Current steering moment, from electric power steering torque sensor

Current wheel speeds determined by the left front axle rpm sensor, right front axle rpm sensor, left rear axle rpm sensor and right rear axle rpm sensor and made available by the Electronic Stability Program control unit via the chassis CAN.

Steering wheel angle and steering speed, via the chassis CAN from the steering wheel angle sensor in the steering column tube module control unit

Current engine speed > 400 rpm, via the chassis CAN from the CDI control unit (with diesel engine) or from the ME-SFI control unit (with gasoline engine) or from the powertrain control unit (with electric vehicles)

The electric power steering control unit uses this information to calculate the steering assistance to be set from the stored characteristics map and activates the electric power steering actuator motor accordingly.

The direction of rotation of the electric power steering actuator motor depends on the direction of movement of the steering wheel.

The electric power steering is transmitted from the electric power steering actuator motor to the rack-and-pinion steering gear, thereby supporting the steering torque applied by the driver.

When the vehicle is at a standstill, no power steering is available if the engine and ignition are switched off. With the ECO start/stop function, reduced power steering is available when the vehicle is at a standstill if the engine was switched off via the ECO start/stop function. The electric power steering is deactivated after the ignition is switched off. Power steering is active if the vehicle is maneuvered when the engine is off and the ignition is switched on.

Steer Assist function sequence

The steering assistance function helps the driver to achieve an optimum steering reaction in critical driving situations. Steering assistance is provided with the aid of the electric power steering control unit and Electronic Stability Program control unit.

The following functions are performed here:

Driver support through countersteering for a vehicle with oversteer

Driver support for braking on varying road surfaces

The current vehicle status is sensed by the Electronic Stability Program control unit.

If necessary, the message "Steering assistance torque request" is transmitted via the chassis CAN to the electrical power steering control unit, which actuates the electric power steering actuator motor accordingly.

During a parking procedure the parking system control unit (with CODE 220 PARKTRONIC) or CODE 235 (Active Parking Assist) sends the following signals over the chassis CAN to the electrical power steering control unit:

Current status of parking system control unit

Vehicle stop signal, at which the vehicle stops at a maneuver point during the parking process

Requested toothed rack position

The following signals are sent by the electrical power steering control unit to the parking system control unit (with CODE 220 (PARKTRONIC) or with CODE 235 (Active Parking Assist)):

Current status of the electrical power steering control unit

Function sequence for reducing holding torque

If a holding torque is applied by the driver when driving the vehicle straight ahead, e.g. for a crosswind or on a road surface inclined on one side, the electrical power steering control unit detects it. The applied holding torque is partially compensated for by the electric power steering.

To rule out incorrect compensation (e.g. highway bend with large radius), the electrical power steering control unit receives the turn rate (vehicle speed about the vertical axis) and the vehicle's lateral acceleration from the Electronic Stability Program control unit via the chassis CAN.

The reduction of the vehicle's holding torque depends on the speed.

Function sequence for limp-home mode

When the ES is switched on (via "circuit 15 ON"), the electric power steering control unit carries out a self-test. If a fault is detected, the electric power steering is not switched on. The vehicle can be steered with increased force of the hand.

During driving operation, the electrical power steering control unit checks the signals from the electric power steering torque sensor. If these signals are outside the defined upper or lower limit, the ES is switched off by the electrical power steering control unit.

The vehicle can be steered with increased force of the hand.

Display on instrument cluster function sequence

The electrical power steering control unit control unit transmits the request for a warning message via chassis CAN to the instrument cluster.

The instrument cluster's multifunction display then shows the warning message "Power steering defective! Service Required!" is then displayed in the instrument cluster.

Electrical function schematic for electric power steering

PE46.35-P-2050-97IAA

Overview of system components of electric power steering (ES)

GF46.35-P-9997KN

Referenced documents