gf1440p3030ogs

Component description for exhaust aftertreatment control unit

Type gf · topic 14.40 · version 0102 · 2014-03-28

Applies to: ENGINE 642.8 in MODEL 222 with CODE U77 (Diesel Emission control BLUETEC (SCR))

Where it sits

Function group 1 Engine › 14 Exhaust manifold, engine brake, emission control system › 14.40 Exhaust aftertreatment, AdBlue — Series 222

Also applies to engines/gearboxes: 642 8**

GF14.40-P-3030OGS

Component description for exhaust aftertreatment control unit

10.3.14

ENGINE

642.8 in MODEL 222

with CODE U77 (Diesel Emission control BLUETEC (SCR))

Component description for exhaust aftertreatment control unit

Vehicle view from the rear

N118/5

AdBlue® control unit

K40/5kV

AdBlue® relay

P14.40-2493-03

Location

The AdBlue® control unit is located in the trunk at the bottom right.

Task

The AdBlue® control unit controls the following functions based on a characteristics map:

- AdBlue® delivery

- injection

- antifreeze protection and return delivery

Input and output signals

The following input signals are evaluated by the AdBlue® control unit and the corresponding output signals issued:

Direct input signals

Direct output signals

CAN input signals

CAN output signals

Direct input signals

– circuit 31

- circuit 30 via circuit 87 for the AdBlue® relay

- AdBlue® fill level sensor sensor signal (A103/1b5)

- AdBlue® tank temperature sensor sensor signal (A103/1b1)

– detection of the power consumption for diagnosis of the AdBlue® delivery pump (A103/2m1)

Direct output signals

– supply of AdBlue® delivery pump

– supply and actuation of the AdBlue® extraction pump (A103/2m2)

- pulse width modulated signal for actuation of the AdBlue® delivery pump

- pulse width modulated signal for actuation of the AdBlue® metering valve (Y129)

– power supply for the AdBlue® container heating element (A103/1r1)

- power supply for the AdBlue® pressure line heating element (R7/1)

CAN input signals

CDI control unit (N3/9)

– request for reduction agent injection

– specification of the reduction agent quantity to be injected

- specification of the run-on time for the AdBlue® control unit

- diagnosis request

CAN output signals

CDI control unit (N3/9)

– quantity of reduction agent injected for NOx reduction

– reduction agent quantity injected for cooling the AdBlue® metering valve

– fill level status in the AdBlue® container

– requested diagnostic data

AdBlue® delivery

- feed line to the AdBlue® delivery pump to obtain the operating current consumption as a basis for the diagnosis of the AdBlue® delivery pump

– Actuation of AdBlue® delivery pump, to generate a pressure of 5 bar before and during the injection of reducing agent for nitrogen oxide (NOx) reduction. The delivery pressure can be set with the control unit software and may differ according to the particular variant.

– actuation of the AdBlue® delivery pump to generate a pressure of 5 bar before and during injection of the reducing agent for cooling the AdBlue® metering valve

- actuation of the AdBlue® metering valve for ventilation of the AdBlue® pressure line when filling the AdBlue® pressure line

Fuel injection

– actuation of the AdBlue® metering valve during the reduction agent injection for NOx reduction

Antifreeze protection and return delivery

- after "circuit 15 ON", the pump is given an initial run (warm-up) if the weather is cold. The initial run serves to remove the friction in cold weather, so that the required compaction can be made available as soon as possible when pressure is requested.

- actuation of the AdBlue® tank heating element to liquefy the AdBlue® reduction agent in the AdBlue® tank, which freezes at about –10°C

- actuation of the AdBlue® extraction pump (A103/2m2) for return delivery of the AdBlue® reduction agent in the pressure line to the AdBlue® tank during power-down of the AdBlue® control unit after "circuit 15 OFF"

The AdBlue® metering valve can be actuated without the float needle being opened. This serves to heat the valve.

The duration of the return flow of the AdBlue® reduction agent and the duration of the pressure line filling depend on the length of the pressure line.

The quantity of reducing agent injected by the AdBlue® metering valve is sent by the AdBlue® control unit over the drive train sensor CAN to the CDI control unit. This quantity is taken into account in the next computation of the quantity of reducing agent by the CDI control unit.

Designation

Unit

Values

Tolerance range

Remarks

AdBlue® control unit (N118/5)

Control unit power-down

s

10 ... 20

AdBlue® pressure sensor (A1032b1)

Model

Analog relative pressure sensor

Power consumption

mA

10

AdBlue® fill level sensor (A103/1b5)

Resistance between the sensor pins

kΩ

10

Not used with AdBlue®

Ω

approx. 300

Used with AdBlue®

Fill level

l

28 ... 32

AdBlue® tank temperature sensor (A1031b1)

Model

NTC resistor (negative temperature coefficient)

Resistor

kΩ

55.33

At -10°C

12.49

at 20°C

5.33

at 40°C

AdBlue® delivery pump (A1032m1)

Power consumption

A

< 1

Frequency

Hz

100

Pulse width modulated signal

Input resistance

kΩ

2.35

AdBlue® extraction pump (A103/2m2)

Resistor

Ω

3.98

at 20°C

Power consumption

A

2.2

AdBlue® metering valve (Y129)

Resistor

Ω

approx. 12

at 20°C

Power consumption

A

<1.5

Inductance

mH

14

Pulse of pulse width modulation (PWM)

Hz

3.33

Normal mode

AdBlue® pressure line heating element (R7/1)

Power consumption

A

Max. 10

Resistor

Ω

approx. 1.2

Dependent on the pressure line length

Electrical output

W

max. 15

AdBlue® tank (A1031r1) heating element

Model

PTC resistor (positive temperature coefficient)

Electrical output

W

max. 120

Power consumption

A

< max. 10

Input resistance

Ω

1.2

Wiring diagram for AdBlue® control unit

ENGINE 642.8 in MODEL 222 with CODE U77 (Diesel Emission control BLUETEC (SCR))

PE14.40-P-2101-97SEA