P63.50-3908-09
1 | Rear fender |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Danger | Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses and protective gloves. | |
Topical note | General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on battery | ||
Topical note | Pretreatment of bonding surfaces | ||
Topical note | General information on crack diagnosis of aluminum parts | ||
Topical note | Notes on processing of 2-K structural foam adhesive during body repairs | ||
Note on working on aluminum components and vehicles | |||
Notes on acoustic foam and structural foam in the vehicle | |||
General information on MB materials | |||
| Remove | ||
1 | Remove detachable parts in area of repair point. | ||
2 | Cover all detachable parts remaining in vehicle with spark protection blanket. | When replacing the right rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a spark protection blanket. | |
3 | Cut off rear fender (1). |
| |
Model 222.1/9 | |||
1K-zinc dust paint | |||
Primer stick | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
General information on riveting | |||
General notes on welding | |||
4 | Prepare rear fender (1). |
| |
Model 222.1/9 | |||
1K-zinc dust paint | |||
5 | Install rear fender (1). |
| |
Model 222.1/9 | |||
Rear door to side section, bottom | |||
Trunk lid to rear fender at top | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
1K-zinc dust paint | |||
2-component adhesive for reinforcements | |||
Parts kit for 2-component adhesive for body | |||
Blind rivet with polygrip countersunk head 6.414 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN) | |||
Flow-form rivet structure up to 3.5 mm clamping range (S1) | |||
Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | |||
Feeler gauge | |||
6 | Clean weld joints and sheet metal flange. | ||
7 | Remove spark protection blankets. | ||
8 | Clean repair area. | ||
9 | Prime repair areas with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
10 | Seal seam after repair. | ||
11 | Paint repair areas and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
12 | Supplement cavity preservation | ||
13 | Reinstall detachable parts in area of repair point. |
129 589 03 21 00
Feeler gauge
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1002-13A | Blind rivet with polygrip countersunk head 6.414 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN) | A 003 990 86 97 05 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1012-07A | Primer stick | A 000 986 27 50 |
BR00.45-Z-1026-13A | Flow-form rivet structure up to 3.5 mm clamping range (S1) | A 000 991 11 33 |
BR00.45-Z-1035-13A | Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
BR00.45-Z-1152-02A | 2-component adhesive for reinforcements | A 011 989 99 71 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
Referenced documents
- ah0000z030001a General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ah5410p000101a Notes on battery
- ah5410p000101a
- ah6000p000102a Measures for preventing damage to components when performing electric welding and soldering work
- ah6000p000301n General information on riveting
- ah6000p000501n General notes on welding
- ah6000p000801sx Pretreatment of bonding surfaces
- ah6000p001401n General information on crack diagnosis of aluminum parts
- ah6000p003401lf Note on working on aluminum components and vehicles
- ah6000p003901a Notes on acoustic foam and structural foam in the vehicle
- ah6000p004001a Notes on processing of 2-K structural foam adhesive during body repairs
- ah9800p940802a Notes on paintwork repairs
- ah9800p940903a General information on MB materials
- ar6000p070001lf Gap dimensions on hoods, doors and lids
- ar6350p140101lf Remove rear fender complete
- ar6350p140101lfs Remove rear fender complete
- ar6350p140102lf Prepare complete rear fender for installation
- ar6350p140102lfs Prepare complete rear fender for installation
- ar6350p140103lf Install rear fender complete
- ar6350p140103lfs Install rear fender complete
- ar9710p4000lf Seam sealing following repair
- ar9720p1500lf Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.
- as6000z000701n Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust