ap2000g2010uh

Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration

Type ap · topic 20.00 · version 0200 · 2018-07-13

Applies to: Engine 934.97 in model 437.4

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 437 (models 4**) · Series 934 (models 97*)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 437 (models 4**) · Series 934 (models 97*)

AP20.00-G-2010UH

Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration

04.07.2018

Engine

934.97 in model 437.4

Modification notes

26.06.2018

Picture and filling height for the coolant in the coolant expansion reservoir (4) changed.

G20.00-3135-76

Engine cooling system - check fluid level, adjust to correct level. Inspect     
	anticorrosion/antifreeze protection, adjust to correct concentration

1

Engine hood

2

Front trim panel

3

Cap

4

Coolant expansion reservoir

5

Drain fittings

A

"MAX" marking

G20.00-3135-76

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Check

1

Open hood (1).

AR88.40-G-1000C

2

Unscrew cap (3) from coolant expansion reservoir (4).

Check coolant level only at a coolant temperature under 50 °C.

3

Check anticorrosion and antifreeze protection.

If the anti-corrosion and antifreeze protection is insufficient

Calculate top-up quantity of anticorrosion and antifreeze protection. Remove front trim (2), drain coolant according to top-up quantity of the anti-corrosion and antifreeze protection at drain fitting (5) and reinstall front trim (2). Then perform operation steps 7 to 18.


AP20.00-G-2010-01U

After obtaining special order.

Coolant

*BF20.00-N-1001-01O

Drain fitting to engine radiator

*BA20.20-N-1005-02C

4

Check coolant level on coolant expansion reservoir (4).

If there were no problems during the anti-corrosion and anti-freeze check.

The coolant expansion reservoir (4) must be filled to the "MAX" marking (A).

If the coolant level is under the "MAX" marking (A).

Fill coolant with the corresponding mixing ratio up to "MAX" marking (A).

Coolant

*BF20.00-N-1001-01O

5

Screw cap (3) onto coolant expansion reservoir (4).

If there were no problems during the anti-corrosion and anti-freeze check.

6

Close hood (1).

If there were no problems during the anti-corrosion and anti-freeze check.

AR88.40-G-1000C

Fill top-up quantity of anticorrosion and antifreeze protection

7

Switch on ignition.

8

Set heater control to warm and switch on blower.

See owner's manual.

9

Switch on hot-water auxiliary heater.

Only for vehicles with code D6N (Hot-water auxiliary heater, cab and engine)

See owner's manual.

10

Fill anticorrosion and antifreeze protection up to "MAX" marking (A).

11

Screw cap (3) onto coolant expansion reservoir (4).

12

Start engine and allow it to warm up until the coolant thermostat opens.

Bring coolant temperature to approx. 85 °C.
Check coolant level when the engine is running, if necessary refill anticorrosion and antifreeze protection.
The coolant expansion reservoir (4) must be filled to the "MAX" marking (A).

Only for vehicles with code D6N (Hot-water auxiliary heater, cab and engine)
Leave hot-water auxiliary heater switched on.

13

Switch off engine.

14

Switch off hot-water auxiliary heater.

Only for vehicles with code D6N (Hot-water auxiliary heater, cab and engine)

15

Switch off heater control and blower.

See owner's manual.

16

Let engine cool down to less than 50 °C.

17

Check/correct coolant level again.

The coolant expansion reservoir (4) must be filled to the "MAX" marking (A).

18

Close hood (1).

AR88.40-G-1000C

Engine radiator, coolant hoses and lines

Number

Designation

Engine 934.9 in model 437

BA20.20-N-1005-02C

Drain fitting to engine radiator

M18

Nm

40

Filling capacities for engine cooling system

Number

Designation

Engine 934.97 in model 437

BF20.00-N-1001-01O

Coolant

Total filling capacity

Liter

36,0

Anticorrosion/antifreeze agent down to –37 °C

Liter

18,0

Anticorrosion/antifreeze agent down to –45 °C

Liter

19,8

Sheet

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

Referenced documents