ar0752p5303tk

Remove/install heated O2 sensor

Type ar · emne 07.52 · version 0103 · 2010-03-10

Gælder for: ENGINE 271.941 in MODELS 211.042 /242 ENGINE 271.956 in MODELS 211.041 /241

Ikke tilgængelig på “da”; vises på Engelsk.

Placering

Funktionsgruppe 1 Motor › 07 Blandingstilberedning › 07.52 Benzinindsprøjtnings- og tændingssystem PMS — Serie 211 (modeller 041, 042, 241, 242)

EinPAS 15 Motor › 15.45 Motorstyring › 15.45.12 Sensor/kontakt/ledningssæt — Serie 211 (modeller 041, 042, 241, 242)

Gælder også for motorer/gearkasser: 271 941, 271 956

AR07.52-P-5303TK

Remove/install heated O2 sensor

9.3.10

ENGINE 271.941 in MODELS 211.042 /242

ENGINE 271.956 in MODELS 211.041 /241

Remove/install heated O2 sensor

P07.52-2010-06

1 Bracket

2 Bracket

3 Balance resistor

157 Firewall catalytic converter

G3/1 O2 sensor downstream of TWC

G3/1x1 Connector for O2 sensor downstream of TWC

G3/2 O2 sensor upstream of TWC

G3/2x1 Connector for O2 sensor upstream of TWC

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury to skin and eyes caused by handling hot or glowing objects.

Wear safety gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

1

Remove bottom engine compartment paneling

Installation: Install bottom engine compartment paneling only after engine test run.

AR61.20-P-1105T

Remove O2 sensor downstream of TWC

2

Unclip O2 sensor downstream of TWC (G3/1x1) at bracket and disconnect.

Unclip electrical feed line from the brackets (1).

3

Remove O2 sensor downstream of TWC (G3/1) from firewall catalytic converter (157)

Installation: Coat thread with heat-resistant lubricant.

*BA14.00-P-1001-01A

Paste

*BR00.45-Z-1005-06A

Remove O2 sensor upstream of TWC

4

Unclip O2 sensor upstream of TWC (G3/2x1) at bracket and disconnect.

Unclip electrical feed line from the brackets (2).

5

Remove O2 sensor upstream of TWC (G3/2) from firewall catalytic converter (157)

The O2 sensor upstream of TWC (G3/2) is a wideband O2 sensor and therefore is extremely sensitive to the effect of applied forces. The following points should be observed otherwise the O2 sensor upstream of TWC (G3/2) will be damaged:

Do not unscrew O2 sensor upstream of TWC (G3/2) with pliers but only fit a wrench on hexagon.

When cleaning the thread, do not use any force (e. g. with pliers or vise) on the stem of the O2 sensor upstream of TWC (G3/2).

When replacing the O2 sensor upstream of TWC (G3/2), the balance resistor (3) of the new O2 sensor upstream of TWC (G3/2) is already put onto the new part. Do not mix up balance resistors (3), because their resistance can vary depending on the sensor .

Installation: Coat thread with heat-resistant lubricant.

*BA14.00-P-1001-01A

Paste

*BR00.45-Z-1005-06A

6

Install in the reverse order

7

Connect STAR DIAGNOSIS

When replacing the O2 sensor upstream of (G3/2)

Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

STAR DIAGNOSIS diagnosis system

8

Carry out initial initialization of the ME control unit

When replacing the O2 sensor upstream of TWC (G3/2)

AR07.52-P-5303-01TK

After replacing the O2 sensor upstream of TWC (G3/2) the mixture adaptation in the ME control unit must be reset using STAR DIAGNOSIS.

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

9

Conduct engine test run and check exhaust system for leaks

O2 sensor

Number

Designation

Engine
271

BA14.00-P-1001-01A

O2 sensor on exhaust pipe/ exhaust manifold

Nm

50

Repair materials

Number

Designation

Order number

BR00.45-Z-1005-06A

Paste, hot lubrication 1 kg, DB supply specification 6879.20

A 000 989 76 51

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