Maintenance service

AP00.20-B-0011XA

Maintenance service

11.03.2020

Model

368.00/10 with engine 904.973, 906.998/999, 924.913/925

with code M09 (EPA 04)

except code MS5 (Euro V)

Model

368.05/15 with engine 906.999, 924.917/925, 926.950

with code M09 (EPA 04)

Model

368.11 with engine 904.973/981

with code M09 (EPA 04)



M - Maintenance services



Z1 - Additional services only in 1st M maintenance service



Z2 - Additional services every 2 M maintenance service



Z3 - Additional services every 3 M maintenance service



Z4 - Additional services every 4 M maintenance service



Only in the 1st and 2nd M maintenance services



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years

Customer

Order number

License plate number

Current mileage

Date

Signature

Input condition not OK:



Completed







Checks to be performed by the Technical Consultant



Fire extinguisher: check holder, seal, pressure and the load expiry date



 See the extinguisher instructions.



Seat belts: check for condition and operation



AP91.40-B-1001A



Horn, alarm buzzer and pilot lamps: check operation



AP54.00-B-5451XB



Headlamps and external lamps: check operation



AP82.10-B-8251F



Windshield wiper and washer: check operation



AP82.30-B-8252XB

Oil change



Engine: observe the intervals for oil change indicated in the table



Engine oil and oil filter change
With gearboxes 712.6;

AP18.00-B-0101G

AP00.20-B-0000-10E

If it is found that the vehicle is in the service interval



Change the oil and filter.



Manual gearbox: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the service interval



Change the oil.

Manual transmission - oil change
 

AP26.00-B-2601A

AP26.00-B-2601I



Automatic gearbox: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the service interval



Change the oil.

Gearbox 723.365

AP27.00-B-2702XA



Retarder: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the service interval



Change the oil.

AP43.30-B-4301XA



Rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the service interval



Change the oil.

Rear axles 742.825, 746.8

AP35.00-B-3501XA

Chassis



Kingpins: lubricate with grease under pressure



.

AP00.20-B-0020H



Front and rear brake shoes actuation shafts: lubricate with grease under pressure



.

AP00.20-B-0020H



Front and rear suspension spring beams pins: lubricate with grease under pressure



.

AP00.20-B-0020H



Universal joints and sliding sleeve of the drive axles: lubricate with grease under pressure



.

AP00.20-B-0020H



Intermediate bearing of the transmission shaft: lubricate with grease under pressure



.

AP00.20-B-0020H



Bearing and axle of the fan belt tensioning pulley: lubricate with grease under pressure



.

AP00.20-B-0020H



Hydraulic power steering: check the fluid level



AP46.00-B-4611B

If the fluid level is below the specified



Replenish it.



Check the tightness and condition of the aggregates



 .

AP00.20-B-0050A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



All pipes, hoses (water, oil, fuel and fluids), cables and wire harnesses: check the tightness and condition



AP00.20-B-0051XA

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



All reservoirs, pneumatic components, hydraulic components, front and rear suspension shock absorbers, cabin suspension shock absorbers, dust guards and protective covers: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Rear axle: adjust the thrust bolt of the axial crown



Rear axle 746.876

AP35.30-B-3560A



Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing



AP41.10-B-4150A



Brake system: check brake linings for wear



AP42.10-B-4253A

If the brake linings have damage or wear



Replace at extra charge.



Service and parking brake: check for operation and adjust brake shoes clearance



AP42.00-B-4255A



Automatic brake adjuster: check for operation





APU valve noise muffler: Check and clean



If the muffler has excessive noise



Replace at extra charge.



Pneumatic reservoirs: drain condensed water



AP42.60-B-4390A



Steering: check for sector axle play, steering terminals mechanism condition and play



AP46.00-B-4650B



Clutch: check thickness of clutch disc at the wear indicator



AP25.20-B-2550B



Front and rear shock absorbers fastening: check nuts and bolts for tightening, re-tighten if necessary



AP00.20-B-0071XA



Pneumatic suspension: re-tighten the front and rear suspension supports



AP00.20-B-0073XA



Windshield washer: check the level



If the oil level is below the specified



Replenish it.

Engine



Engine cooling system: check the coolant level and check the anticorrosive / antifreeze concentration



AP20.00-B-2010XA

If the coolant level and concentration of the anti-corrosion / antifreeze additive is out of the specified



Correct against separate invoicing.



Intake system: check condition and tightness



AP09.00-B-0953C

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Cooling and heating system: Check for tightness and condition



AP20.00-B-2050XA

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Air filter: check the degree of saturation of the sieve



AP09.10-B-0951A



Fuel main filter: change the filter



AP47.20-B-0780XA



Fuel pre-filter with water separator: change the strainer



AP47.20-B-0783XA



Fan drive belts: check condition and tension



AP13.20-B-1350C

In case of damage or wear



Replace the belt with separated invoicing.



Drive belt (poly-V): check for belt and tensioner condition



AP13.22-B-1351A

In case of damage or wear



Replace the belt with separated invoicing.

Final control



Routing test or in rolls



 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.

Z1 - Additional services only in 1st M maintenance service



Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear stabilizer bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Fuel reservoir brackets to the chassis frame and reservoir fastening straps: check the tightening of nuts and bolts, re-tighten if necessary



AP00.20-B-0071XA

Z2 - Additional services every 2 M maintenance service



Front axle wheel hubs: change the oil



Front axle 739.916

AP33.00-B-3301A



Engine and gearbox suspension: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Intermediate bearing bracket of the transmission shaft: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front and rear axle stabilizers fastenings: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071XA



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance



Front axles 732.79

AP33.20-B-3350C

 In the case of operation in heavy duty service.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month



Valves: check and adjust the valves clearance



Engines 904.973/981, 906.998/999, 924.913/925, 924.917, 926.950

AP05.30-B-0560B

In case of valves with clearance out of specification



Adjust.

Z3 - Additional services every 3 M maintenance service



Front axle wheel hubs: change grease and seals, check bearings and adjust wheel hubs axial play



Front axles 732.79

AP33.20-B-3350C

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In the case of daily use, with road service operation and mileage higher than 15,000 km/month

Z4 - Additional services every 4 M maintenance service



Headlights: check the alignment and adjust



AP82.10-B-8260G



Exhaust system: check for tightness, condition and attachment



AP49.00-B-4950A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Exhaust gas recirculation system: check the piping tightness





Pneumatic suspension bellows and springs beam: check for damage or fissures due to brittleness



AP32.20-B-3255A

 Visual inspection.



Fuel reservoir: clean the sieve



.

AP47.10-B-4730A

In the case of the internal cleaning of the reservoir



Perform cleaning with a separate invoice.



Engine-brake: check for condition and operation



AP14.15-B-1450B



Air and water radiators: check for damage and obstruction of the air flow



AP09.41-B-0952B

Only in the 1st and 2nd M maintenance services



Spring pack “U” clamps: re-tighten observing the specified tightening torque



AP00.20-B-0073XA

J1 - Maintenance services every year



Clutch actuation: change the hydraulic fluid



Engines 904.973/981, 906.998/999, 924.913/925, 926.950

AP25.20-B-2981XA



Compressed air desiccator: Change the granulate element canister



AP42.60-B-4381C



Cooling system: Change the coolant.



Only cooling systems filled with anti-corrosive additive class MB 312.0

AP20.00-B-2080XA

J2 - Maintenance services every 2 years



Fuel filter: change the filter



AP09.10-B-0980E

 Observe assembly date.

J3 - Maintenance services every 3 years



Cooling system: Change the coolant.



Only cooling systems filled with anti-corrosive additive class MB 325.0

AP20.00-B-2080XA