Customer:
Order number:
Correctness of service scope confirmed by service foreman:
Completion date
Completion of jobs confirmed by mechanic's signature:
Model 454
Define additional operations in accordance with prescribed kilometer or time interval
Service A
Additional operations
Service B
The service scope is shown in the maintenance interval display (WIA) of the instrument cluster:
Service A - one key symbol
Service B - two key symbols
Customer interview conducted Yes
(Document inspection points immediately in service sheet)
No
Oil type/viscosity
Notes/explanations:
The maintenance interval display is adjusted at the plant or after the last reset so that the next service is due on:
For gasoline engines: after 20,000 km or after one year, whichever occurs first.
For diesel engines with mineral oil: after 20,000 km or after one year, whichever occurs first.
For diesel engines with synthetic oil: after 25,000 km or after one year, whichever occurs first.
Modification notes
27.3.07 | Discontinuity of platinum spark plugs in the additional operation: Replace spark plugs |
General service operations | |||
Service | |||
A B | Not OK | ||
| Brake testing on test stand Enter braking values in N: | | |
Front Rear Parking brake | |||
Left | |||
Right | |||
| Check free travel of hand brake, adjust if necessary | Adjust subject to a separate repair order. | |
| Check bodywork for paintwork damage | Without dismantling parts. Check painted outer surfaces, body edges and chipping-prone areas for damage, if necessary repair vehicle paintwork against a separate order. | |
| Check horn for proper operation | | |
| Check indicator lamps and Interior illumination for proper operation | | |
| Check electrical consumers for proper operation depending on the vehicle equipment: Heated seats, rear window heater, power windows, mirror adjustment and glass sliding roof | Operate consumer switch and check whether the indicator lamp lights up or the adjustment motor starts. | |
| Check controls of heater and ventilation for proper operation and ease of movement | | |
| Check windshield wiper for condition and windshield washer system for proper operation and spray pattern | | |
| Check rear window wiper for condition and rear window washer system for proper operation and spray pattern | | |
| Reset maintenance interval display in instrument cluster | ||
Additional operations Scope must be marked by service advisor | |||
|
skid mounting points |
Completed |
| |
Every year | |||
| Lubricate trailer hitch with detachable ball neck and check for function | on vehicles with code (E50) Trailer hitch | |
Every year | |||
| Clean trailer hitch with detachable ball neck after testing | on vehicles with code (E50) Trailer hitch | |
Annually or every 10,000 km, if oil change is carried out outside the regular service scope | |||
| Engine oil and filter change | on 130 kW BRABUS engine | |
Every 2 years | |||
| Replace battery in vehicle key | | |
See vehicle operating instructions Document change of battery in service booklet. | |||
Annually or every 20,000 km (gasoline engines and diesel engines with mineral oil filling) Annually or 25,000 km (diesel engines with synthetic oil filling) | |||
| Engine oil and filter change | on gasoline engine except 130 kW BRABUS engine | |
on 130 kW BRABUS engine | |||
on diesel engines | |||
Every 40,000 km | |||
| Replace spark plugs | on 130 kW BRABUS engine | |
on gasoline engine M134 or M135 | |||
Every 40,000 km | |||
| Check valve clearance, set if necessary | on 90 kW-gasoline engine | |
For the first time after 80,000 km, then every 40,000 km | |||
| Remove brake drums and check adjusting mechanism of drum brake for damage as well as boots of wheel brake cylinder for leaks | On vehicles without code (30Y) disk brakes on rear axle | |
Every 3 years or at 60,000 km | |||
| Replace coolant | on diesel engines | |
If coolant was replaced on the vehicle as part of an engine or accident repair, then the coolant is to be replaced correspondingly later. Document change of coolant in service booklet. | |||
Every 3 years or at 60,000 km | |||
| Replace fuel filter | on diesel engines | |
Document the fuel filter change in the service booklet. | |||
Every 4 years or at 80,000 km | |||
| Replace coolant | on gasoline engines | |
If coolant was replaced on the vehicle as part of an engine or accident repair, then the coolant is to be replaced correspondingly later. Document change of coolant in service booklet. | |||
Every 100,000 km | |||
| Check valve clearance, set if necessary | on gasoline engines except 90 and 130 kW | |
Every 100,000 km | |||
| Replace timing belt | on 130 kW BRABUS engine | |
Document the timing belt change in the service booklet. | |||
Service | |||
A B | Not OK | ||
Vehicle interior | |||
| Replace combination filter | On vehicles with code (I01) Air conditioning Plus or code (I43) Combination filter (DFO/FFO) or code (I77) Manual air conditioning | |
| Check headlamp flasher, hazard warning flasher, turn signal lamps for proper operation | | |
| Check seat belts and buckles for external damage and correct operation | | |
Vehicle front, vehicle rear | |||
| Check the front lamps, rear lamps and side marker lamps | | |
| Check headlamp range adjustment of headlamps for proper operation | | |
| Check headlamp and front fog lamp adjustment, correct if necessary | | |
| Check function of headlamp cleaning system | On vehicles with code (22Y) Headlamp cleaning system | |
Trunk | |||
| Correct spare tire inflation pressure | On vehicles with code (R02) Emergency wheel | |
For specified values of tire inflation pressure, see adhesive label on spare tire. | |||
| Check tread depth of spare tire and check for spare tire damage | On vehicles with code (R02) Emergency wheel | |
| TIREFIT puncture sealing compound - check expiration date | On vehicles without code (R02) Emergency wheel | |
Replace subject to a separate repair order. If the expiration date of the tire repair kit is reached, then the compressor should also be checked for proper operation. | |||
Engine compartment | |||
| Engine and transmission: check for damage and leaks by means of visual inspection | | |
| Fuel system: visually inspect for damage and leaks | | |
| Cooling system: visually inspect for damage and leaks | | |
| Brake lines and brake system: Check for fixing, damage and leaks by means of visual inspection | | |
| Replace air filter element | on gasoline engine except 130 kW BRABUS engine | |
on diesel engine or 130 kW BRABUS engine | |||
Service fluids | |||
| Battery: Check fluid level, correct if necessary | | |
| Engine coolant: Check fill level and antifreeze protection and correct if necessary | on gasoline engines | |
°C | on diesel engines | ||
| Brake fluid: Check fill level | | |
| Brake fluid: Measure water content | Document any change of brake fluid in the service booklet. | |
| Windshield washer system: Check fill level and correct if necessary | | |
Underside of vehicle Underfloor paneling removed | |||
| Check vehicle underside, to the extent that it can be seen, for damage and corrosion by means of visual inspection | | |
| Check poly V-belt for wear and damage | | |
| Engine and transmission: check for damage and leaks by means of visual inspection | | |
| Cooling system: visually inspect for damage and leaks | | |
| Brake lines and brake system: Check for fixing, damage and leaks by means of visual inspection | | |
| Exhaust system: visually inspect for damage and leaks | | |
| Fuel system: visually inspect for damage and leaks | | |
| Check play of front axle joints, Check rubber boots for damage | | |
| Check all rubber mounts at the front and rear axles for damage | | |
| Check tie rod joints and drag link joints for play, check rubber boots for damage | | |
Wheels, brakes | |||
| Check front and rear brake pads for lining thickness and brake disks for condition | On vehicles with code (30Y) Disk brakes on rear axle | |
| Check lining thickness of front brake pads and condition of front brake disks | On vehicles without code (30Y) Disk brakes on rear axle | |
| Check brake lining thickness of drum brake through inspection hole | On vehicles without code (30Y) Disk brakes on rear axle | |
If the lining thickness is approaching the wear limit, then the exact lining thickness should be established when the brake drum is removed. | |||
| Check tires for damage and crack formation, Measure tread depth, enter in mm: | | |
FL FR RL RR | |||
| |||
| Check tire inflation pressure and correct if necessary | Specified values of tire inflation pressure See adhesive label on fuel filler flap. |
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