ap0020m1011a

Oil service plus/maintenance service

Tip ap · temă 00.20 · versiune 0106 · 2010-09-09

Valabil pentru: MODEL 903.662 Minibus Sprinter Eco, as of model year 2003 MODEL 903.662 Minibus Sprinter Group, as of model year 2003 MODEL 903.662 Minibus Sprinter Mobility, as of model year 2003 MODEL 903.663 Minibus Sprinter Eco, as of model year 2003 MODEL 903.663 Minibus Sprinter Group, as of model year 2003 MODEL 903.663 Minibus Sprinter Mobility, as of model year 2003 MODEL 904.663 Minibus Sprinter Eco, as of model year 2003 MODEL 904.663 Minibus Sprinter Group, as of model year 2003 MODEL 904.66

Nu este disponibil în „ro”; afișat în Engleză.

Încadrare

Grupă funcțională 0 Total › 00 Autovehicul în ansamblu › 00.20 Revizie, sisteme de revizie (FSS, ASSYST) — Seria 903 (modele 662, 663) · Seria 904 (modele 663) · Seria 905 (modele 613)

EinPAS 10 Service › 10.30 Revizie › 10.30.30 Revizie — Seria 903 (modele 662, 663) · Seria 904 (modele 663) · Seria 905 (modele 613)

EinPAS 15 Motor › 15.20 Sistem ungere motor › 15.20.5 Ungere motor completă — Seria 903 (modele 662, 663) · Seria 904 (modele 663) · Seria 905 (modele 613)

AP00.20-M-1011A

Oil service plus/maintenance service

30.8.10

MODEL 903.662
Minibus Sprinter Eco,
as of model year 2003

MODEL 903.662
Minibus Sprinter Group,
as of model year 2003

MODEL 903.662
Minibus Sprinter Mobility,
as of model year 2003

MODEL 903.663
Minibus Sprinter Eco,
as of model year 2003

MODEL 903.663
Minibus Sprinter Group,
as of model year 2003

MODEL 903.663
Minibus Sprinter Mobility,
as of model year 2003

MODEL 904.663
Minibus Sprinter Eco,
as of model year 2003

MODEL 904.663
Minibus Sprinter Group,
as of model year 2003

MODEL 904.663
Minibus Sprinter Classic,
as of model year 2003

MODEL 904.663
Minibus Sprinter Tourist,
as of model year 2003

MODEL 904.663
Minibus Sprinter low-floor,
as of model year 2003

MODEL 905.613
Minibus Sprinter Classic, 6 t
as of model year 2003

MODEL 905.613
Minibus Sprinter low-floor 6 t,
as of model year 2003

Sprinter Classic

SPRINTER Classic

Sprinter Classic

SPRINTER low floor

A Oil service Plus

B Maintenance service

Additional work at each maintenance service

Additional operations at 1st maintenance service, then every 120,000 km

Additional work at each 2nd maintenance service

Maintenance work once a year

Maintenance operations every 2 years

Maintenance work every 10 years/300,000 km

Maintenance work every 15 years/250,000 km

Maintenance operations on gas-powered vehicles

Customer:

Order number:

Confirm carrying out the work by the date and technician's signature:

Registration number:

A B

Completed

Input condition

not OK

Operation

Position no..

Service sheet for special equipment

Model 903.6, 904.6 with engine 111.984 with code MZ7 Liquified Petrol Gas (LPG) powerplant

Model 903.6, 904.6 with engine 111.984 with code MS7 NGT (Natural Gas Transporter) Sprinter

AP00.20-D-1209A

Check by customer service adviser

Check due date for tachograph inspection (§57B); authorize inspection if necessary

Date:

Check due date for main inspection; authorize inspection if necessary

Date:

Check due date for safety inspection; authorize inspection if necessary

Date:

Check due date for exhaust emissions inspection; authorize inspection if necessary

Date:

Check vehicle for damage to paintwork, corrosion and accident damage

Test bench

Brake testing on test stand

Enter braking values in N:

Left Right

Front

Rear

Parking brake

AP42.00-D-4290A

Engine compartment

Engine:
Oil and filter change

Engine 611.983

Engine 111.984, 611.981/987, 612

AP18.00-D-0101A

Check fluid level, correct
If fluid has been lost, determine cause and remedy - against separate job

Check engine cooling system
corrosion/frost protection and correct

______°C

Correct subject to a separate repair order.

AP20.00-M-2010A

Hydraulic Brake System

AP42.50-D-4210A

Power steering

AP46.00-D-4611A

Battery

AP54.10-D-5410A

Windshield washer system

AP82.35-D-8210A

Air conditioning system:
check refrigerant level

Except roof air conditioning

Sütrak AC 111

Correct subject to a separate repair order.

AR83.30-M-1760A

Engine

Replace spark plugs

Engine 111.984

AP15.10-D-1580A

Check poly-V belt for wear and damage

AP13.22-D-1351A

Replace fuel filter

Engine 111.984

AP47.20-D-0780A

Engines 611, 612 (without water separator)

AP47.20-D-0780D

Engine 611, 612 (with water separator)

AP47.20-D-0780E

Air filter element: Check contamination
(Air filter with maintenance indicator)

Inspect and replace, if necessary
- subject to separate repair order.

Paper element replaced Yes No

AP09.10-D-0951A

Replace air filter element
(air filter without maintenance indicator)

Note last service (see maintenance booklet).

AP09.10-D-0980A

Chassis and body

Replace dust filter for heating/air conditioning

AP83.00-D-8381A

Wheels, brakes

Adjust tire inflation pressure to correct pressure, including spare tire

AP40.15-D-4060A

Check brake lining thickness

Model 903

Model 904, 905

Depending on findings, replace brake linings.
- subject to separate repair order.

On vehicles with twin tires, detach/attach rear wheels.

AP42.10-D-4253C

Inspect condition of brake disks

Model 904, 905

Depending on findings, replace brake disks.
- subject to separate repair order.

AP42.10-D-4258A

Readjust parking brake

Model 904

AP42.20-D-4261A

Underside of vehicle

Rear axle: oil change

Model 905.613 Minibus Sprinter low floor

6 t

Model 905.613 Minibus Sprinter Classic 6 t

Once at 1st oil service Plus

AP35.00-D-3501A

Automatic transmission:
Oil and filter change

AP27.00-D-2702C

Check and correct fluid level.
In the event of fluid loss, determine cause and rectify under separate order

Transfer case

Model 904.663 Minibus Sprinter

low floor,

Model 905.613 Minibus Sprinter low floor

6 t

AP28.80-M-2811A

Check for leaks and condition
Pay attention to chafing points and line routing!

All major assemblies:
Engine, transmission, transfer case, reversing gear, front axle, rear axle, steering, power steering pump

AP00.20-M-0050B

All lines and hoses, sensor cables

AP00.20-M-0051B

Rubber boots for front axle supporting joints, rubber boots for front axle drive shafts, shock absorbers, axle-load-dependent brake force regulator

AP00.20-D-0052A

Chassis and body

Rubber auxiliary springs: visual inspection

AP32.00-D-3250A

Retarder: Check gap

Telma CC 35 retarder

AP43.40-M-4356A

Checking condition of steering mechanism

AP46.00-D-4650A

Compressed-air reservoir:

Drain condensation

Model 905.613

AP42.60-D-4390A

Tighten screws and nuts:

Observe official torque specifications!

Chassis, body, retarder

AP00.20-M-0073A

Vehicle interior

Reset ASSYST maintenance computer

Upon completion of the maintenance operations.

AP00.20-D-0040A

Function test

Signaling system, indicator lamps

AP54.00-D-5451A

Headlamps, exterior lamps

AP82.10-D-8251A

Windshield wipers, windshield washer system

AP82.30-D-8252A

Air conditioning

AP83.00-M-8352A

Door and reversing system

AP72.40-M-7250A

Straight-line lift

AP86.20-M-8653A

Climate control

Air conditioning:

Check refrigerant level

Roof air conditioning, Sütrak AC 111

Correct subject to a separate repair order.

AP83.30-M-8312A

Air conditioning: Clean air filter, inspect and replace, if necessary

Roof air conditioning, Sütrak AC 111

AP83.00-M-8330A

Except roof air conditioning

Sütrak AC 111

AP83.00-M-8330B

Clean dust filter of additional heat exchanger, inspect and replace, if necessary

Heat exchangers in passenger compartment

AP83.20-M-8334A

Additional work at each maintenance service

Lubricating work

Doors, trailer hitch, propeller shafts

AP00.20-M-0020A

Retarder

Telma CC 35 retarder

AP43.40-M-4320A

Chassis and body

Trailer hitch:
Check function, play and fixing

AP31.10-D-3151A

Additional operations at every
2nd maintenance service

Oil change

Transfer case

Model 903.6, 904.6 with code ZG1 Engageable all-wheel drive

Model 903.6, 904.6 with code ZG2 Permanent all-wheel drive

Model 903.6, 904.6 with code ZG3 Gear reduction for all-wheel drive

AP28.00-D-2801A

Front axle

Model 903.6, 904.6 with code ZG1 Engageable all-wheel drive

Model 903.6, 904.6 with code ZG2 Permanent all-wheel drive

Model 903.6, 904.6 with code ZG3 Gear reduction for all-wheel drive

AP33.00-D-3301A

Transfer case

Model 904.663 Minibus Sprinter low floor

Model 905.613 Minibus Sprinter low floor

6 t

AP28.80-M-2802A

Air compressor

Model 905.613 Minibus Sprinter low floor

6 t

AP13.10-M-1301A

Maintenance operations once a year

Air compressor: Clean cooling fins

Model 905.613 Minibus Sprinter low floor

6 t

Model 905.613 Minibus Sprinter Classic 6 t

AP13.10-M-1330A

Air compressor: Clean intake air filter

Model 905.613 Minibus Sprinter low floor

6 t

Model 905.613 Minibus Sprinter Classic 6 t

AP13.10-M-1331A

Air conditioning: Clean condenser

Roof air conditioning, Sütrak AC 111

AP83.00-M-8335A

Air conditioning: Clean, check condenser

Rear air conditioning SC3-11 with

additional condenser

AP83.00-M-8337A

Clean dust filter of roof air conditioning, inspect and replace, if necessary

Roof air conditioning, Sütrak AC 111

AP83.00-M-8387A

Floor heaters: Clean heat exchanger

Heat exchangers in passenger compartment

AP83.20-M-8333A

Convector heater, control via "Heatmatic"

AP83.20-M-8333B

Check corrosion protection and repair if necessary

AP97.20-M-0640M

Maintenance work every 2 years

Hydraulic brake system:
replace brake fluid

AP42.50-D-4280A

Compressed air drier:

Replace granulate cartridge

Model 905.613 Minibus Sprinter low floor

6 t

AP42.60-M-4381A

Model 905.613 Minibus Sprinter Classic 6 t

AP42.60-M-4381B

Maintenance work
every 10 years/300,000 km

Oil change

Manual transmission

Transmission 711.6

AP26.00-D-2601A

Transmission 716.6

AP26.00-D-2601B

Rear axle

AP35.00-D-3501A

Maintenance work every
15 years/250,000 km

Replace coolant

Pay attention to coolant composition!

AP20.00-M-2080A

Final inspection

Visual inspection/road test

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