Maintenance service

AP00.20-B-0011O

Maintenance service

09.09.2020

Model

382.17/18 with engine 906.9, 926.910/926/933/942

with code M11 (Euro III)



M - Maintenance services



J - Periodical maintenance service



Z- Additional services



Z1 - Additional services only in 1st M maintenance service



Z2 - Additional services every 2 M maintenance service



Z3 - Additional services every 3 M maintenance service



Z4 - Additional services every 4 M maintenance service



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years



Final control

Customer

Order number

License plate number

Current mileage

Date

Signature

M

J

Z

Input condition not OK:



Completed















Checks to be performed by the Technical Consultant





Fire extinguisher: check holder, seal, pressure and the load expiry date



 See the extinguisher instructions





Seat belts: check for condition and operation



AP91.40-B-1001A





Horn, alarm buzzer and pilot lamps: check operation



AP54.00-B-5451G





External headlights and lamps: check the correct operation



AP82.10-B-8251E





Windshield wiper and washer: check operation



AP82.30-B-8252C

Oil services



Engine: Change the oil and the filter



Engine 926.9

AP18.00-B-0101DD

Engine 906.9

AP18.00-B-0101G



Manual transmission: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the maintenance interval for oil change of the manual transmission



Change the oil.

Manual transmission - oil change
Transmission 715.064, 718.85, 712.632

AP26.00-B-2601I

Manual transmission - oil change
Transmission 714.120

AP26.00-B-2601K



Automatic transmission: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the maintenance interval for oil change of the automatic transmission



Change the oil and filter.

Transmission 721.931/938/939

AP27.00-B-2702A

Transmission 721.830/831/832/836

AP27.00-B-2702B



Rear axle: observe the intervals for oil change indicated in the table



If it is found that the vehicle is in the maintenance interval for oil change of the rear axle



Change the oil.

Rear axle 746.225

AP35.00-B-3501RVI

Rear axles 741.9, 746.27/97

AP35.00-B-3501E



Voith Retarder - change the oil



AP00.20-B-0000-10E

If it is found that the vehicle is in the maintenance interval for retarder oil change



Change the oil.

Engines 906.933/974/977/994, 926.910/926 with Code M11 (Euro III)

AP43.30-B-4301A

Chassis and body



Kingpins: lubricate with grease under pressure



AP00.20-B-0020G



Front and rear brake shoes drive axles: lubricate with grease under pressure



AP00.20-B-0020G



Bearing and axle of the fan belt tensioning pulley: lubricate with grease under pressure



AP00.20-B-0020G



Universal joints and sliding sleeve of the propeller shaft: lubricate with grease under pressure



AP00.20-B-0020G



Windshield washer reservoir: check the level



AP82.35-B-8210E

If the level is low



Correct the level with a water solution and a little of neutral home detergent.



Hydraulic power steering: Check the oil level



AP46.00-B-4611B

If the oil level is below the specified



Correct the level.



All major assemblies (engine, mechanic transmission, hydraulic retarder, automatic transmission, rear axle and power steering): check for the tightness and condition



Major assemblies - check tightness and condition
.

AP00.20-B-0050A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



All the oil tubing, hoses, flexible pipes and sensor electric cables: check the tightness and condition



AP00.20-B-0051B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Reservoirs, pneumatic and hydraulic components: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Shock absorbers of the front and rear suspension: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Powder guards and coifs: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Rear axle: Adjust the bevel gear thrust bolt



Rear axles 741.91, 746.27/97

AP35.30-B-3560A



Transmission shafts: check universal joints and sliding sleeve for play and wear.



AP41.10-B-4150A



Disc brake system: check for brake pad wear



Vehicles 382.17/18 with Code BB5 (Disc brakes on ED (VA) and ET (HA))

AP42.10-B-4251A

In case of damage or wear of pads out of specification



Replace it with a separate service order.



Drum brake system: check brake linings for wear



Vehicles 382.17/18 with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP42.10-B-4253A

In case damage or wear of linings



Replace it with a separate service order.



Service brake and parking brake: check for operation



AP42.00-B-4255A



Automatic brake adjuster: check for operation





APU valve noise muffler: Check and clean



In case of damage or excessive noise



Replace the noise muffler with a separate invoice.



Pneumatic tanks with drain valve: drain condensed water



AP42.60-B-4390A



Steering: check sector rod play, condition and play of the steering terminals



AP46.00-B-4650B



Clutch: check thickness of clutch disc at the wear indicator



AP25.20-B-2550B



Front and rear suspension shock absorbers fastening: check the tightening of nuts and bolts, re-tightening if necessary



Type 382.17/18

AP00.20-B-0071I



Pneumatic suspension: re-tighten the front and rear suspension brackets observing the moment of tightening



AP00.20-B-0073B

Engine



Engine cooling system: check the coolant level, control the mix concentration



AP20.00-B-2010XA

If the coolant level or the ratio of the anti-corrosion/antifreeze additive is below of the specified



Correct against separate invoicing.



Intake system: intake tube between air filter and the engine: check the tightness condition



.

AP09.00-B-0953C

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Fuel pre-filter: clean the filter



AP47.20-B-0730DD



Fuel pre-filter with water separator: change the strainer



Type 382.17/18 with engine 906.9, 926.910/926/933/942 with Code M11 (Euro III)

AP47.20-B-0783XA



Fuel filter: change the strainer





Air filter: check the degree of saturation of the filter



AP09.10-B-0951A



V belts: check the condition and adjust the belts tension



AP13.20-B-1350C

In case of damages



Replace the belts with separated invoicing.



Drive belt (poly-V): check for belt and tensioner condition



AP13.22-B-1351A

In case of damages



Replace the belt and/or tensioner, with separate invoicing.

Z1 - Additional services only in 1st M maintenance service



Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary



Type 382.17/18

AP00.20-B-0071I



Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



Type 382.17/18

AP00.20-B-0071I



Fuel reservoir straps and brackets: check the tightening of nuts and bolts, re-tightening if necessary



Type 382.17/18

AP00.20-B-0071I

Z2 - Additional services every 2 M maintenance service



Engine and manual and automatic transmission suspension: check the tightening of nuts and bolts, re-tightening if necessary



Type 382.17/18

AP00.20-B-0071I



Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



Type 382.17/18

AP00.20-B-0071I



Front and rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary



Type 382.17/18

AP00.20-B-0071I



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance



Front axles 739.39

AP33.20-B-3350A

 In the case of use in heavy duty.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.



Valves: check the clearance and adjust it



.

AP05.30-B-0560B

If the valve clearance is out of specification



adjust the clearance.

Z3 - Additional services every 3 M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance



Front axles 739.39

AP33.20-B-3350A

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In the case of daily use, with road service operation and mileage higher than 15,000 km/month.

Z4 - Additional services every 4 M maintenance service



Headlights: check the alignment and adjust



AP82.10-B-8260G

In case of misalignment of the headlamp



Adjust.



Pneumatic suspension bellows: check visually for damages



AP32.20-B-3255A



Exhaust system: Check for tightness, state and fastening



AP49.00-B-4950A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Fuel reservoir: clean the sieve



AP47.10-B-4770A

In case of impurities inside the reservoir



Make the internal cleaning with a separate service order.



Engine brake: Check condition and operation



AP14.15-B-1450B



Air and water radiators: check for damage and obstruction



AP09.41-B-0952B

J1 - Maintenance services every year



Clutch actuation system: change the hydraulic fluid



AP25.20-B-2981C



Compressed air desiccator: change the granulate canister



AP42.60-B-4381C



Haldex condenser and separator: Clean and inspect





Cooling system: Change the coolant.



Only cooling systems refueled with anti-corrosive additive class MB 312.0

AP20.00-B-2080XA

J2 - Maintenance services every 2 years



Fuel filter: change the filter



Vehicles 382.175/176/184/186

AP09.10-B-0980M

Vehicle 382.185/188/189

AP09.10-B-0980L

 Observe assembly date.

J3 - Maintenance services every 3 years



Cooling system: Change the coolant.



Only cooling systems refueled with anti-corrosive additive class MB 325.0

AP20.00-B-2080XA

Final control







Routing test or in rolls



 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.