ap0020b0011n

Maintenance service

Tipo ap · tema 00.20 · versione 0307 · 2020-03-13

Valido per: Model 693 with engine 457.919/920/928

Non disponibile in “it”; mostrato in Inglese.

Collocazione

Gruppo funzionale 0 In generale › 00 Veicolo in generale › 00.20 Manutenzione, sistemi di manutenzione (FSS, ASSYST) — Serie 693

EinPAS 10 Servizio Assistenza › 10.30 Manutenzione › 10.30.30 Manutenzione — Serie 693

Valido anche per motori/cambi: 457 919, 457 920, 457 928

AP00.20-B-0011N

Maintenance service

11.03.2020

Model

693 with engine 457.919/920/928

Maintenance service

M - Maintenance services

Maintenance services requested by the board computer

V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)

J1 - Maintenance services every year

J2 - Maintenance services every 2 years

J3 - Maintenance services every 3 years

On-board computer update

B00.20-0090-11

Customer

Order number

License plate number

Current mileage

Date

Signature

M

On-board Computer

Input condition not OK:

Completed

Checks to be performed by the Technical Consultant

Cabin: check painting condition and the PVC protection for corrosion or accident damages

AP97.20-B-9750B

Fire extinguisher: check the fastening, seal, pressure and charge expiration

Safety belts: check the conditions and operation

AP91.40-B-1001A

Horn, alarm buzzer and pilot lamps: check operation

AP54.00-B-5451F

Windshield wiper and washer: check operation

AP82.30-B-8252B

Forced ventilation and heating: check operation

AP83.00-B-8351D

Air conditioning: check operation

AP83.30-B-8312D

Doors: check the operation of the remote control, central locking, door handles, locks and electric drive of the glasses

AP72.00-B-7251D

Oil change

Change the engine oil and the filter: observe in the on-board computer the request for change

If it is determined that it is necessary to change the engine oil and filter

Change the oil and filter and restart the new interval regarding the change in the on-board computer.

Engine 457.9

AP18.00-B-0101I

Pay attention to the quantity of oil adjusted to the system and change if necessary.

Manual gearbox: observe the on-board computer the request for the oil change

If it is found out that it is necessary to change the transmission oil

Change the oil and restart the new interval regarding the change in the on-board computer.

AP26.00-B-2601H

Transmission 715.504

AP26.00-B-2601A

Pay attention to the quantity of oil adjusted to the system and change if necessary.

Rear axle: observe in the on-board computer the request of the oil change of the central housing and side planetary hubs

If it is necessary to replace the rear axle oil

Change the oil and restart the new interval regarding the change in the on-board computer.

Rear axles 740.69

AP35.00-B-3501D

Pay attention to the quantity of oil adjusted to the system and change if necessary.

Chassis and body

Kingpins: lubricate with grease under pressure

AP00.20-B-0020B

Support plate for semi-trailer (5th wheel) tilting installation: lubricate with grease under pressure

Automatic brake regulator: lubricate with grease under pressure

Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

Cross-piece and sliding sleeve of transmission shafts: lubricate with grease under pressure

AP00.20-B-0020B

Rocker arms suspension articulations: lubricate with grease under pressure

Vehicles 693.154/193/197

AP00.20-B-0020B

5th wheel: lubricate with grease under pressure

Vehicles 693.19

AP00.20-B-0020B

Joints and straps of the acceleration and engine brake system,hinges, locks, levers, terminals, cables and bearings: lubricate with oil-can or loose grease

AP00.20-B-0020D

5th wheel: check for operation, play and fastening

Vehicles 693.19

AP31.10-B-3150A

Transmission shafts: check for play and wear of universal joints, sliding sleeve and intermediate bearing

AP41.10-B-4150A

Disc brake: check for brake pad wear, shown in the on-board computer

If it is necessary to change the brake pads

Replace them, with separate invoice.

When replacing the brake pads, it is necessary to control the operation of pad clearance automatic regulator, inspect the bellows of the caliper plungers, check the sealing of the caliper sliding and the caliper sliding movement.

Clutch: Check clutch disc wear at the wear indicator

AP25.20-B-2550A

Clutch hydraulic activation: check the oil level

AP25.20-B-2910B

If the oil level is below the specified

Replenish it.

Air conditioning: check the level of the gas charge

AP83.30-B-8312D

If the air conditioning system is not properly supplied

Refer the vehicle to a specialist service station to check and correct the gas charge.

Engine suspension to the chassis frame: check that the bolts and nuts are tightened, retightening if necessary

AP00.20-B-0071H

Transmission suspension to the chassis frame: check that the bolts and nuts are tightened, retightening if necessary

AP00.20-B-0071H

Steering box fastening: check that the bolts and nuts are tightened, retightening if necessary

AP00.20-B-0071H

Drive shaft flanges, drive shaft intermediate bearing: check that the bolts and nuts are tightened, retightening if necessary

AP00.20-B-0071H

Rockers suspension: re-tighten bolts and nuts observing the torque

Vehicles 693.154/193/197

AP00.20-B-0071H

Rear axles stabilizer bars: check if the bolts and nuts are tightened, retightening them if necessary

AP00.20-B-0071H

Stabilizer bars arms: check if the bolts and nuts are tightened, retightening them if necessary

AP00.20-B-0071H

Cabin, body, spare wheel bracket fixing: check that the bolts and nuts are tightened, retightening them if necessary

AP00.20-B-0071H

Vehicle frame rear cross bar: check if the bolts and nuts are tightened, retightening them if necessary

AP00.20-B-0071H

Fuel reservoirs bracket: check that the bolts and nuts are tightened, retightening them if necessary

AP00.20-B-0071H

Spring and tension rod bracket: check that the bolts and nuts are tightened, retightening them if necessary

AP00.20-B-0071H

Arms and steering bars fastening: check that the bolts and nuts are tightened, retightening them if necessary

AP00.20-B-0071H

Brake system cylinders and valves, reservoirs and pneumatic pipes: check that the bolts and nuts are tightened, retightening them if necessary

AP00.20-B-0071H

Fixing of the bumper, fixing of the stirrups: check that the bolts and nuts are tightened, retightening them if necessary

AP00.20-B-0071H

Leaf springs “U” clips: re-tighten the bolts and nuts, according to the specified tightening torque

AP00.20-B-0073C

Retightening the 5th wheel fixing screws at the table and the table fixing screws to the vehicle frame

Vehicles 693.19

AP31.10-B-3150A

Exhaust system: check for tightness, condition and attachment

AP49.00-B-4950A

If any leaks are found out

Repair with a separate invoice.

Spring beams / air suspension bellows: visually check for damage

AP32.20-B-3255A

All the major assemblies (engine, transmission, retarder, rear axle, power steering, cabin hydraulic tilting system: check for tightness and condition

AP00.20-B-0050B

Pay attention to friction points and fixture.

In case of damage and leakage

Determine and eliminate the cause, with a separate invoice.

All tubing, hoses and sensor electric cables: check the tightness and condition

AP00.20-B-0051B

Pay attention to friction points and fixture.

In case of damage and leakage

Determine and eliminate the cause, with a separate invoice.

Tanks, pneumatic components, hydraulic components, front and rear suspension dampers, dust protection and coifs: check the tightness and condition

.

AP00.20-B-0052B

Pay attention to friction points and fixture.

In case of damage and leakage

Determine and eliminate the cause, with a separate invoice.

Air radiator: check for damage and obstruction

Intake system: check the tightness of the intake pipe between air filter and engine

AP09.00-B-0953D

Pay attention to friction points and fixture.

In case of damage and leakage

Determine and eliminate the cause, with a separate invoice.

Engine

Engine-brake: Check for condition and operation

AP14.15-B-1450D

Cooling system: check the coolant level and observe the ratio of the anti-corrosive/antifreeze additive

AP20.00-B-2010C

If the oil level or the anti-corrosive/antifreeze additive is below the specified

Correct against separate invoicing.

Water separator filter: change the strainer

.

AP47.20-B-0783B

Fuel filter: change the filter

AP47.20-B-0780D

Poly-V belt and tensioning devices: check for conditions

AP13.22-B-1351F

If the belt or tensioner is with clearance, noises, misalignment and wear

Replace at extra charge.

Air filter with valve for dust removal - remove dust

AP09.10-B-0931E

Final control

Routing test or in rolls

Pay attention to the vehicle safety regarding the operation of brakes, steering, lighting, indicator lights and general performance.

V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)

Valves: adjust the valves clearance

If the clearance is not as specified

adjust the clearance.

Adjust with cold engine or at least 30 minutes after engine shut-off.

J1 - Maintenance services every year

Steering: check sector rod play, condition and play of the steering terminals

AP46.00-B-4650D

Pitman arm: re-tighten observing the specified tightening torque

AP46.00-B-4651A

Clutch activation - replace the fluid

AP25.20-B-2981C

Front axle and auxiliary rear axle hubs: replace grease and seals, check bearings and adjust axial clearance

AP33.20-B-3350D

Automatic load-adjusting brake (ALB): Check the adjustment of the braking force according to the load, adjust if necessary

Brake system: General inspection

Compressed air dryer filter: change the granulated cartridge

AP42.60-B-4381B

Fuel reservoir: clean the sieve

AP47.10-B-4770A

In the case of the internal cleaning of the reservoir

Perform cleaning with a separate invoice.

Headlights and external lights: check aiming and adjust if necessary

AP82.10-B-8260F

Tilting installation: check operation, condition and fixing

Observe equipment manufacturer instructions.

Tilting installation: change the oil

Observe equipment manufacturer instructions.

Forced ventilation and heating system: replace the dust filter

Cooling and heating system: Check for tightness and condition

AP20.00-B-2050D

J2 - Maintenance services every 2 years

Fuel filter: change the filter

AP09.10-B-0980D

After changing the filter element, reset the new filter element change interval on the on-board computer).

J3 - Maintenance services every 3 years

Cooling system: Change the coolant.

.

AP20.00-B-2080B

After changing the coolant, reset the new coolant change interval on the on-board computer.

On-board computer update

Enter on the onboard computer the data on the quality and viscosity of lubricants used

Restart on the on-board computer the new intervals for the works performed.

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