Maintenance service

AP00.20-B-0011EVL

Maintenance service

27.03.2019

Model

695.023/053 with engine 457.911

with code MS5 (BlueTec 5)



M - Maintenance service



Z1 - Additional service only in 1st M maintenance service



Z2 - Additional services every 2 M maintenance service



Z4 - Additional services every 4 M maintenance service



V4 - Engine valves adjustment (at 1st, 5th, 9th, 13th and thus successively during M maintenance services)



Additional services only in the 1st and the 2nd M maintenance services



Additional services every 240.000 km or, maximum, every 2 years



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years

Customer

Order number

License plate number

Current mileage

Date

Signature

Input condition not OK:



Completed







Checks to be performed by the Technical Consultant



Check the cabin conservation



AP97.20-B-9750B



Inspect the side protection devices, side spoiler and air deflector for damages





Fire extinguisher: check the fastening, seal, pressure and charge expiration





Safety belts: check the conditions and operation



AP91.40-B-1001A



Horn, alarm buzzer and pilot lamps: check operation



AP54.00-B-5451D



Check the doors, locks and handles



AP72.00-B-7253B



Headlamps and external lamps: check operation



AP82.10-B-8251D



Ventilation and heating - check operation



AP83.00-B-8351B



Windshield wiper and washer: check operation



AP82.30-B-8252B



Seats: check adjustment devices operation





Air conditioning: check operation



Oil change



Engine: change the oil and the filter



AP18.00-B-0101I



Manual gearbox: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVA

If it is found that the vehicle is in the service interval



Change the oil.

AP26.00-B-2601H



Rear axle: change the oil in the center case and in the lateral reduction cases



AP00.20-B-0000-10EVA

If it is found that the vehicle is in the service interval



Change the oil.

AP35.00-B-3501D

Chassis and body



Kingpins: lubricate with grease under pressure



AP00.20-B-0020B



Clamps and pins of the front and rear suspension springs: lubricate with grease under pressure



AP00.20-B-0020B



Front and rear brake shoes actuation shafts: lubricate with grease under pressure



AP00.20-B-0020B



Universal joints and sliding sleeve of the drive axles: lubricate with grease under pressure



AP00.20-B-0020B



5th wheel: lubricate with grease under pressure



Vehicle 695.053

AP00.20-B-0020B



Hydraulic power steering: Check the oil level



Steering boxes 766.499/566

AP46.00-B-4611D

If the oil level is below the specified



Eliminate the cause, with a separate invoice.



Windshield washer: check the filling level



AP82.35-B-8210C

If the oil level is below the specified



Replenish it.



All major assemblies (engine, transmission, rear axle, hydraulic power steering): check the tightness and condition



AP00.20-B-0050B

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Oil pipe, fuel, hydraulic and compressed air fluid, cables, and sensors



AP00.20-B-0051B

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Reservoirs, pneumatic components, hydraulic components, shock absorbers: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Intake tube between air filter and the engine: check the tightness condition



AP09.00-B-0953D

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Cooling and heating system: Check for tightness and condition



AP20.00-B-2050TA

 Visual inspection.



Clutch: Check clutch disc wear at the wear indicator



AP25.20-B-2550A



Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing



AP41.10-B-4150A



Brake system: check brake linings for wear



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP42.10-B-4253A



Brake system: check the operation of the service brake and parking brake and adjust the wheel brake clearance



AP42.00-B-4255B



Automatic brake adjuster: check operation



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))



Automatic brake adjuster: lubricate with grease under pressure



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))



APU valve noise muffler: Check and clean



If there is excessive noise



Replace the noise dumper with a separate invoice.



Steering: check sector rod play, condition and play of the steering terminals



AP46.00-B-4650D



Front and rear suspension shock absorbers: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071C



Fastening of the fuel tank supports in the vehicle frame and fastening straps of the reservoir: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071C



Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance



Front axle 732.797

AP33.20-B-3350C

 In severe service operation

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.

Engine



Fuel pre-filter with water separator: Change the pre-filter



AP47.20-B-0783A



Fuel filter: change the filter



AP47.20-B-0780D



Air filter: Clean the automatic dust discharge valve



AP09.10-B-0931D



Air filter: check the filtering element saturation condition through the maintenance indicator



AP09.10-B-0951G



Poly-V belts and tensors: examine the condition and stretch them if necessary



AP13.22-B-1351F

If the belt has unilateral wear, characteristic of defective tensor



Replace with a separate invoice.



Cooling system: check the coolant level and observe the ratio of the anti-corrosive/antifreeze additive



AP20.00-B-2010C

If the coolant level or the ratio of the anti-corrosion / antifreeze additive is out of the specified



Correct with a separate invoice.

Final control



Routing test or in rolls



 Pay attention to the vehicle safety regarding the operation of brakes, steering, lighting, indicator lights and general performance.

Z1 - Additional service only in 1st M maintenance service

Steering and link arms and bars: check tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071C

Front and rear stabilizer bar: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071C

Front and rear cabin fastening to vehicle frame: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071C

Z2 - Additional services every 2 M maintenance service

Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance



Front axle 732.797

AP33.20-B-3350C

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In the case of daily use, with road service operation and mileage higher than 15,000 km/month.

Engine and transmission suspension, front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071C

Z4 - Additional services every 4 M maintenance service

Air and water radiators: check for damage and obstruction



AP09.41-B-0952B

Spring pack: Visually check for damages



AP32.20-B-3255A

ALB valve: Check the load dependent braking force adjustment and adjust if necessary



AP42.80-B-4263A

5th wheel: check for operation and play



Vehicle 695.053

AP31.10-B-3150A

Exhaust system: check for tightness, condition and attachment



AP49.00-B-4950A

If it is leaking



Repair, with a separate invoice.

Fuel reservoir: clean the sieve



AP47.10-B-4770A

In case of internal cleaning of the reservoir



Clean up with a separate invoice.

Headlights: check aiming and adjust if necessary



AP82.10-B-8260B

Engine-brake: check for condition and operation



AP14.15-B-1450D

V4 - Engine valves adjustment (at 1st, 5th, 9th, 13th and thus successively during M maintenance services)

Valves: check the clearance and adjust it



If the clearance is not as specified



adjust the clearance.

Engine 457.911,

AP05.30-B-0560G

 Has to be carried out with cold engine or, at least, 30 minutes after engine shutdown.

Additional services only in the 1st and the 2nd M maintenance services

"U" clamps of spring bundles: re tighten the nuts and bolts observing the specified tightening torque



AP00.20-B-0073C



Re-tightening the 5th wheel fixing screws at the table and the table fixing screws to the vehicle frame



Vehicle 695.053

AP00.20-B-0073D

Additional services every 240.000 km or, maximum, every 2 years

AdBlue filter: replace



AP14.40-B-1481TA

J1 - Maintenance services every year

Clutch actuation: change the hydraulic fluid



AP25.20-B-2981DD

Compressed air dryer filter: replace the sieve



AP42.60-B-4381B

J2 - Maintenance services every 2 years

Fuel filter: change the filter



AP09.10-B-0980F

 Observe assembly date.

J3 - Maintenance services every 3 years

AdBlue pressure accumulator: calibrate



Cooling system: Change the coolant.



.

AP20.00-B-2080B

 Refuel the system only with the recommended coolant. Pay attention to the anti-corrosive/antifreeze agent ratio.