gf4740p2001ogs

Component description for fuel pump control unit

Type gf · topic 47.40 · version 0104 · 2018-04-30

Applies to: Engine 642.8, 651.9 in model 222 Engine 656.9 in model 213, 222, 238, 257

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.40 Control units/modules — Series 213 · Series 222 · Series 238 · Series 257 · Series 651 (models 9**) · Series 656 (models 9**)

Also applies to engines/gearboxes: 642 8**

GF47.40-P-2001OGS

Component description for fuel pump control unit

11.04.2018

Engine

642.8, 651.9 in model 222

Engine

656.9 in model 213, 222, 238, 257

Component description for fuel pump control unit

Model 222

N118

Fuel pump control unit

P47.40-2117-76

Location

The fuel system control unit is located behind the seat backrest of the right rear seat.

Component description for fuel pump control unit

Model 213, 257, shown on model 213

N118

Fuel pump control unit

P47.40-2146-04

Location

The fuel system control unit is located on the right below the rear bench.

Component description for fuel pump control unit

Model 238

N118

Fuel pump control unit

P47.40-2142-11

Location

The fuel system control unit is located on the right rear side wall behind the trim.

Task

The fuel system control unit bears the internal designation FSCM­GEN4 (Fuel System Control Module Generation 4).

The fuel system control unit regulates the delivery rate of the fuel pump (M3). To do so, the fuel system control unit evaluates various input signals.

Input signals via direct lines

The fuel system control unit reads in the following signals via direct lines:

Signal "Fuel pump ON"

Sensor signal from fuel tank fuel level indicator fill level sensor, left (B4/1)

Sensor signal from fuel tank fuel level indicator fill level sensor, right (B4/2)

Fuel pressure sensor signal (B4/7) (engine 642, 651)

Input signals via CAN

The fuel system control unit receives, for example, the following signals via the drive CAN (CAN C1):

Terminal status of terminal 15

Fuel system ON

Specified fuel pressure (engine 642, 651)

Volume request (engine 656)

Engine running status

Engine torque

On-board electrical system status

Accelerator pedal position

The fuel system control unit evaluates all relevant input signals and actuates the fuel pump with three phase-offset AC voltage signals:

Alternating voltage phase U

Alternating voltage phase V

Alternating voltage phase W

Output signals via CAN

The fuel system control unit transmits, for example, the following signals via the drive CAN:

Fuel pressure

Fuel pump status

Fuel tank fill level

Status of fuel system

Diagnostic data

After the fuel system control unit has been exchanged, variant coding must be carried out.

Controlling the fuel pump

Switching on of the fuel pump takes place if the signal "fuel pump ON" is received by the fuel system control unit. This signal is transmitted redundantly from the CDI control unit (N3/9) via the drive CAN and as a direct signal.

Pressure control (engine 642, 651)

The fuel system control unit records the current fuel pressure via the signal from the fuel pressure sensor. The fuel system control unit transmits this information to the CDI control unit. The CDI control unit evaluates the fuel pressure and the current load requirement and calculates the specified fuel pressure. The CDI control unit then transmits the specified fuel pressure to the fuel system control unit. The fuel system control unit actuates the fuel pump accordingly with three phase-offset AC voltage signals.

Volume control (engine 656)

The CDI control unit evaluates the current load requirement and transmits a volume request to the fuel system control unit. The fuel system control unit adjusts the requested volume on the basis of an integrated characteristics map. The fuel system control unit actuates the fuel pump accordingly with three phase-offset AC voltage signals.

The fuel pump pressure is regulated depending on the fuel temperature and the engine speed in the following pressure ranges:

Engine 642, 651: approx. 3 to max. 5 bar (absolute pressure)

Engine 656: approx. 4.5 to max. 5.5 bar (absolute pressure)

Limp-home mode

The fuel system control unit switches off the fuel pump under the following conditions:

Circuit status of circuit 15 missing or implausible

"Fuel pump ON" request from CDI control unit missing or implausible

Specified fuel pressure request (engine 642, 651) or fuel volume request (engine 656) from CDI control unit missing or implausible

Fuel tank fill level

The fill level in the fuel tank is recorded by the fuel display fuel tank fill level sensors. The fuel system control unit reads in the signals from the fuel display fuel tank fill level sensors directly and calculates the fill level in the fuel tank. The fill level in the fuel tank is calculated as a percentage. In the case of implausible measurement values, the fuel system control unit transmits a fault message to the CDI control unit.

Tank drainage service

The fuel tank can be emptied without the engine running. In order to do this, the tank draining service must be called up using the diagnostic tester and the following parameters must be entered:

Parameter 01 for fuel pump ON

Time: 0 to 99,999 s

Specified fuel pressure 5 bar

During draining, the diagnostics tester must remain connected and the ignition must remain switched on.

Wiring diagram for FSCU

Engine 642.8, 651.9 in model 222

PE47.40-P-2101-97SEB

Engine 656.9 in model 213

PE47.40-P-2101-97DBC

Engine 656.9 in model 222

PE47.40-P-2101-97SED

Engine 656.9 in model 238

PE47.40-P-2101-97DCB

Engine 656.9 in model 257

PE47.40-P-2101-97XBA