gf0716p6000ogs

Component description for CDI control unit

Type gf · topic 07.16 · version 0101 · 2015-01-29

Applies to: ENGINE 642.8 in MODEL 222

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.16 Diesel injection system common rail — Series 222

Also applies to engines/gearboxes: 642 8**

GF07.16-P-6000OGS

Component description for CDI control unit

14.1.15

ENGINE

642.8 in MODEL 222

Component description for CDI control unit

View of engine from front left

N3/9

CDI control unit

P07.16-3775-82

Location

The CDI control unit is located on the engine.

Tasks

The CDI control unit performs the following tasks:

Controlling the engine basic functions

Reading in of signals

Evaluation of input factors

Output of signals and actuation of components

The CDI control unit also acts as the interface (gateway) between the three connected CAN bus systems.

Controlling the engine basic functions

Fuel supply

Glow system

Injection quantity control

Electronic accelerator

Diagnosis and fault storage

Drive authorization system and immobilizer

Heat management

Exhaust gas recirculation

Exhaust treatment

Torque coordination

Engine management Start-Stop function

Reading in of signals

Input factors are read in over the following connections:

Direct line

Drive-LIN (LIN C1)

Engine CAN (CAN C)

Drive train CAN (CAN C1)

Drive train sensor CAN (CAN I)

Evaluation of input factors

The input factors that have been read in are evaluated by the integrated microprocessor and the affected components are then actuated.

Output of signals and actuation of components

Initial parameter are output over the following connections:

Direct line

Drive train LIN

Engine CAN

Drive train CAN

Drive train sensor CAN

The powertrain control unit (N127) is the central interface (Gateway) for exchanging the function-relevant data of the control units that are connected to the various CAN bus systems.

Input parameters and initial parameters for the following components are read in or output over direct lines by the CDI control unit and are required by the engine management system:

Input factors over a direct line

Initial parameters over a direct line

Supplemental information

Terminal 15

–

–

Circuit 30 (fused)

–

–

Circuit 31

–

–

Terminal 87

–

–

Engine oil temperature sensor (B1)

–

–

Left hot film mass air flow sensor (B2/6)

–

–

Left intake air temperature sensor (B2/6b1)

–

–

Right hot film mass air flow sensor (B2/7)

–

–

Right intake air temperature sensor (B2/7b1)

–

–

– high pressure fuel pressure sensor (B4/6)

–

Fuel high-pressure circuit

Cylinder 1 combustion chamber pressure sensor (B4/34)

–

–

Cylinder 2 combustion chamber pressure sensor (B4/35)

–

–

Cylinder 3 combustion chamber pressure sensor (B4/36)

–

–

Cylinder 4 combustion chamber pressure sensor (B4/37)

–

–

Cylinder 5 combustion chamber pressure sensor (B4/38)

–

–

Cylinder 6 combustion chamber pressure sensor (B4/39)

–

–

Boost pressure sensor (B5/1)

–

–

Camshaft Hall sensor (B6/1)

–

–

Coolant temperature sensor (B11/4)

–

–

Temperature sensor upstream of SCR catalytic converter (B16/15)

–

With CODE U77 (BLUETEC (SCR) diesel exhaust treatment)

Charge air temperature sensor (B17/8)

–

–

Temperature sensor upstream of catalytic converter (B19/7)

–

Temperature sensor upstream of diesel particulate filter (B19/9)

–

Temperature sensor upstream of ATL (B19/11)

–

–

Pressure sensor downstream of air filter (B28/5)

–

–

DPF differential pressure sensor (B28/8)

–

Accelerator pedal sensor (B37)

–

–

Fuel temperature sensor (B50)

–

–

Exhaust pressure sensor (B60)

–

–

Crankshaft Hall sensor (B70)

–

–

–

Starter circuit 50 relay (K40/8kH)

–

–

Circuit 87M relay (K40/8kN)

–

–

Engine compartment circuit 15 relay (K40/8kG)

–

Oxygen sensor upstream of catalytic converter (G3/2)

Oxygen sensor upstream of catalytic converter (G3/2)

–

Throttle valve actuator (M16/6)

Throttle valve actuator (M16/6)

–

–

Intake port shutoff actuator motor (M55)

–

Supplemental Restraint System control unit (N2/10)

–

–

–

Fuel system control unit (N118)

–

–

Vent line heater element (R39/1)

–

Oil level check switch (S43)

–

–

–

Exhaust gas recirculation actuator (Y27/9)

–

–

Pressure regulating valve (Y74)

–

–

Cylinder 1 fuel injector (Y76/1)

–

–

Cylinder 2 fuel injector (Y76/2)

–

–

Cylinder 3 fuel injector (Y76/3)

–

–

Cylinder 4 fuel injector (Y76/4)

–

–

Cylinder 5 fuel injector (Y76/5)

–

–

Cylinder 6 fuel injector (Y76/6)

–

–

Boost pressure positioner (Y77/1)

–

–

Exhaust gas recirculation cooler bypass switchover valve (Y85)

–

–

Quantity control valve (Y94)

–

–

Left switchable engine mount (Y123) and right switchable engine mount (Y123/1)

–

–

Engine oil pump valve (Y130)

–

–

Coolant pump switchover valve (Y133)

–

Input parameters and initial parameters for the following components and control units are transmitted or received by the CDI control unit via the LIN or CAN and are needed by the engine management system:

Input factors via the drive-LIN (LIN C1)

Initial parameters via the drive-LIN (LIN C1)

Supplemental information

Alternator (G2)

Alternator (G2)

–

Glow output stage (N14/3)

Glow output stage (N14/3)

–

Input factors via drive train CAN (CAN C1)

Initial parameters via drive train CAN (CAN C1)

Supplemental information

Fuel system control unit (N118)

Fuel system control unit (N118)

–

Powertrain control unit (N127)

Powertrain control unit (N127)

–

Fully integrated transmission control unit (Y3/8n4)

Fully integrated transmission control unit (Y3/8n4)

With code 427 (7G-TRONIC) or with code 421 (9G-TRONIC)

Input factors over engine CAN (CAN C)

Initial parameters via engine CAN (CAN C)

Supplemental information

Instrument cluster (A1)

Instrument cluster (A1)

Via user interface CAN (CAN HMI), electronic ignition lock control unit (N73), chassis FlexRay (Flex E) and powertrain control unit (N127)

Supplemental Restraint System control unit (N2/10)

–

Via user interface CAN (CAN HMI), electronic ignition lock control unit (N73), chassis FlexRay (Flex E) and powertrain control unit (N127)

Front SAM control unit (N10/6)

–

Via interior CAN (CAN B), electronic ignition lock control unit (N73), suspension FlexRay (Flex E) and powertrain control unit (N127)

Climate control control unit (N22/1)

–

Via interior CAN (CAN B), electronic ignition lock control unit (N73), suspension FlexRay (Flex E) and powertrain control unit (N127)

Electronic Stability Program control unit (N30/4)

–

Via suspension FlexRay (Flex E) and powertrain control unit (N127)

AIRmatic control unit (N51/3)

–

Via suspension FlexRay (Flex E) and powertrain control unit (N127)

Radar sensors control unit (N62/1) (with CODE P20 (Driving assistance package))

–

Via suspension FlexRay (Flex E) and powertrain control unit (N127)

Left front door control unit (N69/1)

–

Via interior CAN (CAN B), electronic ignition lock control unit (N73), suspension FlexRay (Flex E) and powertrain control unit (N127)

Electronic ignition lock control unit (N73)

Electronic ignition lock control unit (N73)

Via suspension FlexRay (Flex E) and powertrain control unit (N127)

Steering column tube module control unit (N80)

–

Via suspension FlexRay (Flex E) and powertrain control unit (N127)

Powertrain control unit (N127)

Powertrain control unit (N127)

Diagnostic connector (X11/4)

Diagnostic connector (X11/4)

Via diagnostic CAN (CAN D), electronic ignition lock control unit (N73), suspension FlexRay (Flex E) and powertrain control unit (N127)

Input factors via drive train sensor CAN (CAN I)

Initial parameters via drive train sensor CAN (CAN I)

Supplemental information

NOx sensor control unit downstream of diesel particulate filter (N37/7)

NOx sensor control unit downstream of diesel particulate filter (N37/7)

With CODE U77 (BLUETEC (SCR) diesel exhaust treatment)

NOx sensor control unit downstream of SCR catalytic converter (N37/8)

NOx sensor control unit downstream of SCR catalytic converter (N37/8)

With CODE U77 (BLUETEC (SCR) diesel exhaust treatment)

AdBlue® control unit (N118/5)

AdBlue® control unit (N118/5)

With CODE U77 (BLUETEC (SCR) diesel exhaust treatment)

Body

The housing of the CDI control unit is made of diecast aluminum and the cover is made of corrosion-proof sheet steel. The CDI control unit is water proof and dust proof.

The inside contains the 32-bit measuring and control electronics for the engine management.

The CDI control unit has an internal atmospheric pressure sensor.

Voltage supply

The CDI control unit is supplied with power by "circuit 30 fused" and, with the ignition on, by "circuit 87". In the operating voltage range it has both short-circuit protection and reversed polarity protection.

Power is supplied through several engaged parallel pins connected in parallel to relieve the electrical connections.

Computer power-down

When the CDI control unit receives the signal "circuit 15 OFF", a processor run-on of approx. 300 seconds is started.

However, it may also last for several minutes due to various functions (for example, on-board diagnosis (OBD), drive authorization system (DAs), thermal management).

Variants

The variants of the engine management, for exampled country and exhaust variants, are activated with XD over the variant coding.

Assembly operations

Ensure before unplugging the connector on the CDI control unit that the ignition is switched off and processor run-on has ended. This is to prevent damage to the CDI control unit and save errors in the control units linked to the CAN.

Wiring diagram for common rail diesel injection (CDI) control unit

N3/9, engine side, sheet 1

PE07.16-P-2101-97SEB

N3/9, engine-side, sheet 2

PE07.16-P-2101-97SEC

N3/9, vehicle-side

PE07.16-P-2101-97SEA