ar0100d1200we

Test compression pressure

Type ar · topic 01.00 · version 0301 · 2016-03-23

Applies to: Engine 651 in model 636, 639 Engine 651 in model 900 Engine 651.955/956/957 in model 906

Where it sits

Function group 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.00 General — Series 636 · Series 639 · Series 651 · Series 900 · Series 906

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.15 internal combustion engine, complete — Series 636 · Series 639 · Series 651 · Series 900 · Series 906

AR01.00-D-1200WE

Test compression pressure

04.03.2016

Engine

651 in model 636, 639

Engine

651 in model 900

Engine

651.955/956/957 in model 906

Modification notes

13.02.2015

Basic date, inserted

Operation steps 6, 7

Test compression pressure

Shown on model 906

1

Compression pressure recorder

2

Screw-in piece

D01.00-1130-06

Danger !

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Danger !

Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure

Remove all ignition sources from hazard area.
Do not carry out any work on system when it is pressurized.

AS07.16-Z-0001-01A

Danger !

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Remove/install

1

Start engine and warm up to an operating temperature of approx. 80°C

The engine must be up to operating temperature to check the compression pressure.

2

Switch off ignition

3

Remove glow plugs


Engine 651 in model 636, 639

AR15.20-S-4111SJ

Engine 651 in model 900
Engine 651.955/956/957 in model 906

AR15.20-D-4111WE

4

Connect compression recorder (1) and crank engine over the starter


Engine 651 in model 900
Engine 651.955/956/957 in model 906

AR01.10-D-0110WE

Engine 651 in model 636, 639

AR01.10-S-0110S

To remove combustion residues from the cylinders.
Only crank engine using contact switch of compression recorder (1).

5

Screw screw-in piece (2) into the glow plug hole by hand

Screw-in fitting

*640589006300

Screw-in fitting

*642589026300

6

Connect compression recorder (1) to screw-in piece (2)

Compression tester

*001589762100

Check

7

Wheel spin engine with starter and check compression pressure

Crank engine using contact switch of compression recorder (1) through at least eight revolutions.

Installation tolerance or new value of compression pressure

*BE01.00-N-1001-01L

Wear limit or limit value of compression pressure

*BE01.00-N-1002-01L

Compression pressure, permissible difference between the cylinders

*BE01.00-N-1003-01L

8

Check compression pressure of the remaining cylinder in the same way

Compression pressure, permissible difference between the cylinders

*BE01.00-N-1003-01L

Wear limit or limit value of compression pressure

*BE01.00-N-1002-01L

Installation tolerance or new value of compression pressure

*BE01.00-N-1001-01L

If the minimum compression pressure is not reached or the permissible difference between the individual cylinders is exceeded, check for cylinder leakage, see:

Check cylinder leakage.


AR01.00-D-1300WE

9

Install in the reverse order

Compression pressure

Number

Designation

Engine 651 in model 636

Engine 651 in model 639, 900, 906

BE01.00-N-1001-01L

Installation tolerance or new value of compression pressure

bar

23...30

23...30

Compression pressure

Number

Designation

Engine 651 in model 636

Engine 651 in model 639, 900, 906

BE01.00-N-1002-01L

Wear limit or limit value of compression pressure

bar

17

17

Compression pressure

Number

Designation

Engine 651 in model 636

Engine 651 in model 639, 900, 906

BE01.00-N-1003-01L

Compression pressure, permissible difference between the cylinders

bar

3

3

Test compression pressure
Test compression pressure
Test compression pressure

640 589 00 63 00

Screw-in fitting

001 589 76 21 00

Compression tester

642 589 02 63 00

Screw-in fitting

Referenced documents