P27.10-2334-09
Shown on model 212.072 |
1 | Heat shield | 7a | Rear engine cross member | 16 | Bracket | ||
2 | Ground cable | 7b | Rear engine mount | 17 | Bolts | ||
3 | Electric line | 10 | Bracket | 20v | Front flex disk | ||
4 | Bracket | 11 | Nuts | A80 | Intelligent servo module for DIRECT SELECT | ||
5 | Transmission |
P27.10-2483-08
Shown on model 212.072 |
5 | Transmission | 18 | Bolts | |
12 | Electrical connector | 19 | Bracket | |
13 | Electric line | 21 | Bracket | |
14 | Bolts | M42 | Electric oil pump | |
15 | Bracket |
5 | Transmission |
8 | Bolts |
9 | Torque converter |
P27.40-2038-05
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on bolted connections with self tapping screws | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Notes on automatic transmission | |||
| Remove/install | ||
1 | Shift transmission into neutral position | ||
2 | Release parking brake | ||
3 | Disconnect battery ground line | ||
4 | Secure vehicle on vehicle lift | ||
5.1 | Remove engine compartment paneling | Transmission 722.9 (except 722.96/97) in model 212 with engine 157 | |
5.2 | Remove bottom sections of soundproofing | Transmission 722.9 (except 722.96/97) in model 212 with engine 642 | |
6 | Remove vacuum line for brake systems |
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7 | Remove air duct housing |
| |
8 | Remove left exhaust line from catalytic converter | Transmission 722.9 (except 722.96/97) in model 212 with engine 272.983 | |
Bolt, automatic transmission to engine | |||
Bolt, flange for exhaust gas recirculation lines to exhaust gas recirculation positioner | |||
Bolt, clamp for exhaust gas recirculation line to catalytic converter | |||
9 | Detach right exhaust line from catalytic converter | Transmission 722.9 (except 722.96/97) in model 212 with engine 272.983 | |
Bolt, automatic transmission to engine | |||
Bolt, flange for exhaust gas recirculation lines to exhaust gas recirculation positioner | |||
Bolt, clamp for exhaust gas recirculation line to catalytic converter | |||
10 | Disconnect electrical connections of heated oxygen sensors and unclip from brackets | Transmission 722.9 (except 722.96/97) in model 212 with engine 271 | |
11 | Remove bracket for electrical connections from transmission (5) | Transmission 722.9 (except 722.96/97) in model 212 with engine 271 | |
Bolt/nut, exhaust system bracket to exhaust system | |||
12 | Detach ground line (2) from transmission (5) | Bolt, ground line to transmission housing | |
13.1 | Detach catalytic converters from exhaust manifold | Transmission 722.9 (except 722.96/97) in model 212 with engine 272.983 | |
Bolt, catalytic converter to exhaust manifold | |||
13.2 | Detach exhaust pipe downstream of catalytic converter | Transmission 722.9 (except 722.96/97) in model 212, 218 with engine 274 | |
Installation: Install a new seal and clamp. | |||
Nut, clamp for CAT to front exhaust system | |||
13.3 | Remove bolts (14) and place bracket (15) to one side | Transmission 722.9 (except 722.96/97) in model 212 with engine 276.8 | |
Bolt, exhaust system bracket to transmission | |||
Bolt/nut, exhaust system bracket to exhaust system | |||
14 | Remove bracket for diesel particulate filter from oil pan | Transmission 722.9 (except 722.96/97) in model 212 with engine 642 | |
Bolt, diesel particulate filter bracket to oil pan | |||
Bolt/nut, bracket of diesel particulate filter to lower diesel particulate filter | |||
15 | Loosen clamp on diesel particulate filter | Transmission 722.9 (except 722.96/97) in model 212 with engine 642 | |
Bolt, pipe clamp to diesel particulate filter | |||
16 | Remove heat shield (1) over electrical connector of transmission control | ||
Bolt, heat shield to transmission housing | |||
17 | Release and disconnect electrical connection for transmission control | ||
18 | Detach electrical line (3) from intelligent servo module for DIRECT SELECT (A80) | ||
19 | Unclip retaining clips from transmission (5) and create access to electrical line (13) | ||
20 | Release and disconnect electrical connection (12) from electric transmission oil pump (M42) | ||
21.1 | Remove bolts (17) and place holder (16) to one side | Transmission 722.9 (except 722.96/97) in model 212 with engine 156 | |
21.2 | Unscrew nuts (11) and place bracket (10) to one side | Transmission 722.9 (except 722.96/97) in model 212 with engine 276.8 | |
22 | Remove bolts (18) and place bracket (19, 21) to one side | Transmission 722.9 (except 722.96/97) in model 212 with engine 276.8 | |
Bolt, bracket to transmission | |||
23 | Remove left and right brackets (4) | Transmission 722.9 (except 722.96/97) in model 212 with engine 271 | |
Bolt, exhaust system bracket to transmission | |||
Bolt/nut, exhaust system bracket to exhaust system | |||
24.1 | Detach torque converter (9) from driver spider and use long wedge to pry off driver spider uniformly | Transmission 722.9 (except 722.93/96/97) in model 212, 218 | |
Transmission 722.9 (except 722.93/96/97) in model 212, 218 | |||
Bolt, torque converter to driver spider | |||
Long wedge | |||
Socket wrench bit | |||
24.2 | Detach start-up clutch from driver spider and pry off driver spider uniformly using long wedge | Transmission 722.93 in model 212 | |
Transmission 722.93 in model 212 | |||
Socket wrench bit | |||
Long wedge | |||
25 | Detach oil lines from transmission (5) and oil pan and place to one side |
| |
Transmission 722.9 (except 722.96/97/995) in model 212 | |||
26 | Seal connections on transmission (5) and oil cooling lines using suitable stop plugs. | Record plug | |
27 | Prop up transmission (5) | ||
| 000 588 10 62 00 Support plate | ||
| 000 588 11 62 00 Major assembly mount | ||
28 | Remove rear engine cross member (7a) and rear engine mount (7b) |
| |
Transmission 722.9 (except 722.96/97) in model 212 with engine 156 | |||
29 | Detach front flexible coupling (20v) of propeller shaft at transmission end | ||
30 | Release right exhaust line from exhaust gas recirculation actuator motor | Transmission 722.9 (except 722.96/97) in model 212 with engine 272.983 | |
Bolt, automatic transmission to engine | |||
Bolt, flange for exhaust gas recirculation lines to exhaust gas recirculation positioner | |||
31 | Remove starter from transmission (5) |
| |
Transmission 722.9 (except 722.96/97) in model 212, 218 with engine 157 | |||
Transmission 722.9 (except 722.96) in model 212 with engine 271 | |||
Transmission 722.9 (except 722.96) in model 212 with engine 272 | |||
Transmission 722.9 (except 722.96) in model 212 with engine 274.9 | |||
Transmission 722.9 (except 722.96) in model 212 with engine 274 | |||
Transmission 722.9 (except 722.96) in model 212, 218 with engine 276 | |||
Transmission 722.9 (except 722.96) in model 212, 218 with engine 642 | |||
Transmission 722.9 (except 722.96) in model 212, 218 with engine 651 | |||
32 | Remove bolts (8) and remove transmission (5) downwards | | |
Secure torque converter (9) or startup clutch against falling down. | |||
Installation: Align the bores of the torque converter (9) or start-up clutch with the threaded unions in the driver spider. | |||
Bolt, automatic transmission to engine | |||
33.1 | Remove torque converter (9) | Transmission 722.9 (except 722.93/96/97) in model 212 | |
Multi-purpose paste | |||
Installed height of torque converter | |||
Parallel rest | |||
Handles | |||
33.2 | Remove start-up clutch | Transmission 722.93 in model 212 | |
Installed height of start up clutch | |||
Handles | |||
Parallel rest | |||
34 | Remove corrosion from crankshaft | ||
Assembly cleaner | |||
Multi-purpose paste | |||
| Check | ||
35 | Check threaded unions in driver spider | If threaded unions are damaged or loose | |
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Install a new driver spider. | |||
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36 | Install in the reverse order | ||
37 | Check transmission oil level and correct if necessary | ||
38 | Read out and erase fault memory | ||
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39 | Perform transmission adaptation using diagnostic system | After replacement or repair of transmission(5). | |
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40 | Reset data on service life of torque converter lockup clutch using diagnostic system | After replacement of torque converter(9). | |
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Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
41 | Perform engine test run and check transmission(5) for proper operation and leak tightness |
126 589 04 31 00
Parallel rest
168 589 00 62 00
Handles
001 589 65 09 00
Socket wrench bit
115 589 03 59 00
Long wedge
129 589 00 91 00
Record plug
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