ar1530p7100cd

Remove/install starter

ประเภท ar · หัวข้อ 15.30 · เวอร์ชัน 0402 · 2017-06-28

ใช้กับ: Engine 651 in model 166, 172, 204, 207, 212 (except 212.098/298), 218, 221

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ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 15 Electrical system - engine › 15.30 Starter — ซีรีส์ 166 · ซีรีส์ 172 · ซีรีส์ 204 · ซีรีส์ 207 · ซีรีส์ 212 (รุ่น 001, 002, 003, 004, 005, 006, 011, 020, 021, 023, 024, 025, 026, 027, 034, 035, 036, 040, 041, 047, 048, 052, 053, 054, 055, 056, 057, 059, 061, 065, 067, 072, 073, 074, 075, 076, 077, 080, 082, 087, 088, 089, 090, 091, 092, 093, 094, 095, 097, 099, 133, 134, 136, 147, 148, 154, 162, 165, 167, 168, 195, 201, 202, 203, 204, 205, 206, 211, 220, 221, 223, 224, 225, 226, 227, 234, 236, 247, 248, 254, 255, 256, 257, 259, 261, 265, 267, 272, 273, 274, 275, 276, 277, 280, 282, 287, 288, 289, 291, 292, 293, 294, 297, 299) · ซีรีส์ 218 · ซีรีส์ 221 · ซีรีส์ 651

EinPAS 15 Engine › 15.35 Starter › 15.35.20 Starter — ซีรีส์ 166 · ซีรีส์ 172 · ซีรีส์ 204 · ซีรีส์ 207 · ซีรีส์ 212 (รุ่น 001, 002, 003, 004, 005, 006, 011, 020, 021, 023, 024, 025, 026, 027, 034, 035, 036, 040, 041, 047, 048, 052, 053, 054, 055, 056, 057, 059, 061, 065, 067, 072, 073, 074, 075, 076, 077, 080, 082, 087, 088, 089, 090, 091, 092, 093, 094, 095, 097, 099, 133, 134, 136, 147, 148, 154, 162, 165, 167, 168, 195, 201, 202, 203, 204, 205, 206, 211, 220, 221, 223, 224, 225, 226, 227, 234, 236, 247, 248, 254, 255, 256, 257, 259, 261, 265, 267, 272, 273, 274, 275, 276, 277, 280, 282, 287, 288, 289, 291, 292, 293, 294, 297, 299) · ซีรีส์ 218 · ซีรีส์ 221 · ซีรีส์ 651

AR15.30-P-7100CD

Remove/install starter

14.06.2017

Engine

651 in model 166, 172, 204, 207, 212 (except 212.098/298), 218, 221

Remove/install starter

P15.30-2203-08

Shown on engine without code (B03) ECO start/stop function

1

Heat shield

4

Nut

M1

Starter

2

Screw

5

Nut

3

Bolts

6

Bolts

Remove/install starter

P15.30-2223-08

Shown on model 166

1

Heat shield

7

Heat shield

10

Screw

2

Bolts

8

Bolts

11

Support brace

3

Bolts

9

Exhaust manifold

12

Screw

Remove/install starter

Shown on model 204

13

Electrical line, terminal 30

14

Electrical line, terminal 50

P15.30-2312-12

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove/install

1

Disconnect ground line at the on-board electrical system battery


Model 221 with engine 651

AR54.10-P-0003SX

Topical note

Notes on battery

AH54.10-P-0001-01A

Model 172 with engine 651

AR54.10-P-0003W

Model 166 with engine 651

AR54.10-P-0003GZ

Model 204 with engine 651

AR54.10-P-0003CW

Model 207, 212 (except 212.098/298), 218 with engine 651

AR54.10-P-0003EW


Insulate ground line of battery.
Otherwise the disconnected ground line may accidentally come into contact with the ground point of the battery.

Do not connect no-load current retention unit.

2

Remove lower engine compartment paneling


Model 166 with engine 651

AR61.30-P-1001GQ

Model 172 with engine 651

AR94.30-P-5300W

Model 204 (except 204.9), 207, 212 (except 212.098/298), 218 with engine 651

AR94.30-P-5300EW

Model 204.9 with engine 651

AR61.20-P-1105CY

Model 221 with engine 651

AR61.20-P-1105SX

3.1

Remove catalytic converter and diesel particulate filter

Vehicles with catalytic converter and a diesel particulate filter.

Engine 651 in model 221

AR49.10-P-5501SXI

Engine 651 in model 172, 204 (except 204.9), 207, 212 (except 212.098/298), 218, 221

AR49.10-P-5501CD

Engine 651 in model 166

AR49.10-P-5501GQ

3.2

Remove catalytic converter

Vehicles with catalytic converter.

Engine 651 in model 204.9, 212.08/28, 212.09 (except 212.098), 212.29 (except 212.298)

AR49.10-P-5500OMD

3.3

Remove the diesel particulate filter

Vehicle with diesel particulate filter.

Engine 651 in model 204, 212 with transmission 722.9

AR14.40-P-1000OMD

4

Remove screws/bolts (8)

Model 166 with engine 651

Bolt, shield to exhaust manifold

*BA14.10-P-1002-01P

5

Remove heat shield (7) on exhaust manifold (9)

Model 166 with engine 651

6

Unscrew screws (2, 3)

Bolt, heat shield to engine support

*BA22.10-P-1003-02A

Heat shield on starter

*BA15.30-P-1004-01P

7

Unfasten heat shield (1) at retaining clamp and remove

8

Detach contact protection, unscrew nut (5) and remove circuit 30 electric line (13) from starter (M1)

Nut, connection for circuit 30

*BA15.30-P-1002-01P

9

Unscrew nut (4) and remove circuit 50 electric line (14) from starter (M1)

Installation:
Route circuit 50 electric line (14) between starter (M1) and crankcase.
Otherwise, the circuit 50 electric line (14) will chafe against the heat shield (1).

Nut, circuit 50 connection

*BA15.30-P-1003-01P

10

Remove screws/bolts (10, 12) and take off rear support brace (11) for exhaust gas turbocharger

Only in vehicles with sequential turbocharging.

Bolt, bracket for rear/center exhaust gas turbocharger to crankcase

*BA09.40-P-1003-01P

Bolt, turbocharger bracket to rear / center to turbocharger

*BA09.40-P-1002-01P

11

Remove bolts (6)

When loosening upper screw/bolt (6) a suitable extension should be led at and past the rear engine mount over the transmission to the upper screw/bolt (6) in order to ease removal.

Bolt, starter to major assembly carrier/crankcase

*BA15.30-P-1001-01P

12

Remove starter (M1) from below

13

Check pinion of starter (M1) for damage and wear

When reusing the starter (M1).

If damaged or worn

Replace starter (M1).

14

Check starter ring gear at flywheel/drive plate for wear and damage

AR03.30-P-8001CD

If damaged or worn

Replace flywheel/drive plate.

15

Install in the reverse order

Turbocharger

Number

Designation

Engine 651

BA09.40-P-1002-01P

Bolt, turbocharger bracket to rear / center to turbocharger

Nm

20

Turbocharger

Number

Designation

Engine 651

BA09.40-P-1003-01P

Bolt, bracket for rear/center exhaust gas turbocharger to crankcase

Nm

20

Exhaust manifold

Number

Designation

Engine 651

BA14.10-P-1002-01P

Bolt, shield to exhaust manifold

Nm

8

Starter

Number

Designation

Engine 651

BA15.30-P-1001-01P

Bolt, starter to major assembly carrier/crankcase

Nm

40

Starter

Number

Designation

Engine 651

BA15.30-P-1002-01P

Nut, connection for circuit 30

Nm

14

Starter

Number

Designation

Engine 651

BA15.30-P-1003-01P

Nut, circuit 50 connection

Nm

6

Starter

Number

Designation

Engine 651

BA15.30-P-1004-01P

Heat shield on starter

Nm

9

Engine support (engine side)

Number

Designation

Engine 651

BA22.10-P-1003-02A

Bolt, heat shield to engine support

Nm

9

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